High Speed Case Erector Manufacturer in China
Jochamp manufactures high speed case erectors; can speed up to 70cpm. These case erectors are used to erect different types of packaging cases or boxes. It can hold AFM, HSC, and RSC carton configurations.
- Feature sharp control for precise operation
- Simple load case erecting, large capacity
- ISO9001/SGS/CE passed machines
- Free sample test
JOCHAMP High Speed Case Erector
High speed case erectors are case-forming systems that form, fold, and seal corrugated cartons from flat boxes instantly. The case erecting system avoids the need for operators to block packing products in order to construct cartons. It comes with three speed types; 25 boxes per minute, 40 boxes per minute, and 60 boxes per minute.
Jochamp produces high-quality high speed case erector machines for your packaging projects. These machines make your work high speed and very easy. All models are available here.
Types of High Speed Case Erector
High Speed Case Erector Features
We guarantee high-quality case erector models with increased speed. It eliminates the need for laborers, high energy, and cost.
We designed custom case erectors with anti-fatigue configurations. They can operate in extreme or harsh environments.
Before we deliver them to your exact destination, we double-check each machine to ensure reliable construction and performance.
The machine’s portability makes them easy to transport and safely delivered. They are easy to position in your ideal area.
How Do High-Speed Case Erectors Work?
Case erectors are tools for creating cases. They accomplish this by erecting the case and sealing the bottom with vacuum cups. The case is now ready to be loaded with goods, sealed, and palletized. The machine can produce 3 times the worker’s production and consistently produces flawless cases. Let’s go over how case erectors work in a few steps.
Step 1: Insert the case board into the high-speed case erector. The case will be then assembled using vacuum cups and closed with hot melt glue or adhesive.
Step 2: Lead case boards into place. After the case is in position, open the clamps around it to permit more case boards to fit inside. A conveyor belt that rotates the case boxes as they move down the track moves the case boards into position.
Step 3: The clamps are then tightened, and the case boards are glued together to create a sturdy case box.
Step 4: Finally, an outfeed conveyor transports the case from the case erector to the packaging line.
Don’t Jam and Creates Square Cases
Case erectors should not jam and must produce consistent square cases – with 90-degree-angle integrity. Machine jams are common at transfer points in the constructing process. To counteract this, the parts of each case erector generate solid, square cases that do not jam.
- Retainers on the ergonomic easy access magazine create a safer release of every blank from the magazine.
- The blank seeking, 8 suction cup pick-up frames, pulls and squares the blank open – ensuring 90-degree corners; the bottom flaps are then folded while the case is held square.
- Flap folders and the stomper bar keep the case square during the transformation to closure, while spring-loaded side fasteners adjust for width varieties and stay the case square while the bottom is glued.
High-Speed Case Erector with High-Speed Maintenance
Our high speed case erector integrates considerate design features that remove time-consuming and costly downtime.
Jochamp commitment to repair work extends far beyond design. Our technical team is available 24 hours a day, 7 days a week to support your business. We continuously service, sustain, and improve our machines to ensure that your economic output remains high and your product is as fresh as possible when it reaches your customers. Jochamp is a real partner to your business because of our exceptional devotion to our clients.
Why Choose Jochamp As Your High Speed Case Erector Supplier
Jochamp is a leading China-based supplier specializing in the research, development, and fabrication of high speed case erectors. We have the capacity to design high speed case erectors to your exact specifications. We are also capable of providing them all over the world.
Most of the components in our high speed case erectors are composed of strong stainless steel for improved durability, damage tolerance, and operational life. The raw materials we use have been thoroughly inspected, carefully chosen, and have met cGMP standards.
Please contact us if you have any questions about our customization services!
Custom cases should be consistently square and produced at a consistent rate on a machine that is simple to operate, safe, and completely automatic. In other words, you should be able to rely on your high speed case erector. Jochamp has been originally designed case erectors with features that inspire trust. Its features include:
- Automated LxWxD path generation
- Contrasting-cup case opening
- Robotic pick & pass
- Security and ergonomics
- Mobile active squaring
- Long-lasting design and sanitary frame
- Robust & reliable structure
Jochamp can tailor each piece of equipment to your specific implementation requirements. This means you can get the precise case erector you require to help your business thrive.
We have been producing case erectors for over 15 years and is an industry leader in this field. We have a variety of case boxes in various shapes, features, and sizes so you can find the right one for you.
If you have any questions about our products, please contact us right away.
Custom High Speed Case Erector for Your Packaging Industry
High speed case erectors are used in retail stores to generate cases for numerous different products in a variety of sizes. The cases are then loaded onto a pallet and transported by freight trucks to the store, where they can be shipped to the customer base.
The high speed case erectors are used by the food and beverage industries to package their products in cases. The case is then loaded onto a pallet and delivered to the supermarket or restaurant where it will be used. All the machines are superior in quality and have reliable performance.
Case erectors are used in the manufacturing industry to create merchandise cases. The case is then delivered to the storage facility, where it will be used for product transportation.
The agriculture industry uses case erectors to manufacture cases that are used for a variety of purposes, including crop storage and shipment. This ensures that all products are safely shipped out to the customer base near and far. These machines improved your business productivity while increasing efficiency.
Related Product
High Speed Case Erector: The Ultimate Guide
For large capacity productions, you may consider high speed case erector. This guide explores all information about high speed case erector. So, if you want to learn more, read this guide.
This is a machine that can automatically form, fold and seal cartons using flat boxes.
The machine is referred to as high-speed case erector because it is automatic and fast.
It also eliminates the need for human labour in all the processes.
high speed case erector
High speed case erector can reliably erect cases using corrugated cardboards and it comes with an automated magazine loader.
High speed case erector can reliably perform the following functions;
- Automatically load the cases into the magazine where they are stored temporally.
- The machine system can automatically feed the cases through the feeding section into the forming station.
- Another function is to erect the cases.
- It can automatically fold the cases in the desired sizes and shapes.
- The machine also seals the bottom of the case after it has been formed and folded using an adhesive tape or a hot melt glue.
High speed case erector can form over 40 cases in a single minute and this means high efficiency which also depends on size and shape.
The machine is compact with a small footprint which help companies save on working space.
A high-speed case erector can form RSC, HSC, and auto-bottom case designs hence offering flexibility.
The machine is rugged and is designed to work day and night without any cases of damage.
Also, the machine comes with a simple operator interface which does not need much training.
All the processes and functioning of the machine can be controlled and monitored through a PLC control designed with the machine.
The high-speed case erector is made of Polycarbonate interlocked guards and doors for security and safety.
Additionally, the changeover process is toolless and very quick eliminating machine downtime.
The design is equipped with a pressurized hot melt glue system that aids in sealing the bottom of the cases after folding.
Machine frame and handles are made with strong material such as stainless steel.
Operator control panel comes with touch screen which can display any errors that happen during the operations.
When failure or an error occurs, the machine can automatically shut down through a jam shutdown sensor system.
High Speed Case Erector
This is a machine that can automatically form, fold and seal cartons using flat boxes.
High speed case erector can reliably erect cases using corrugated cardboards and it comes with an automated magazine loader.
high speed case erector
Some of the functions of a high-speed case erector include;
- Automatically load the cases into the magazine where they are stored temporally.
- The machine system can automatically feed the cases through the feeding section into the forming station.
- Another function is to erect the cases.
- It can automatically fold the cases in the desired sizes and shapes.
- The machine also seals the bottom of the case after it has been formed and folded using an adhesive tape or a hot melt glue.
High Speed Case Sealer
High speed case sealer is also referred to as carton case sealing machine and is used as a packaging machine that can fold and seal tops of cases.
high speed case sealer
Some of the functions of a high speed case sealer machine include;
- After the case has been formed and packed, the high speed case sealer applies tape or hot melt glue to the top and bottom of the case.
- The machine applies the same amount of adhesive which ensures consistency and reliability.
- A high speed case sealer can seal both the bottom and the top.
- Some high speed case sealing machines are also equipped with eye-catching labelling systems.
Note that bother high speed case erectors and sealers can be used together or separately and they will function perfectly well.
Remember, when the two are designed together in the same multi-purpose machine, it saves on cost and increases efficiency.
Beverage Industry
High speed case erectors are used for erecting cases that are used for packing products pre-packed in bottles, cans and others.
Products that can be packed into cases and sealed through the high-speed case sealer include beer, wines, spirits and soft drinks.
Food Industry
A reliable case sealing system is necessary for any food industry to provide consistency and efficiency in the sealing process.
Food products that require the services of a high speed case sealer include dry foods like crisps, frozen food like cheese and pet food.
Household Industry
Various household products are usually packed into cases which are later sealed through high speed sealing machines.
Personal Care
Products like hair products, make up products, facial products and general cosmetics are packed in cases which are sealed through this machine.
Pharmaceutical
In the pharmaceutical industry, products such as chemicals, acids, drugs in the bottles, capsules or blisters are packed into cases.
The high-speed case sealer is used for sealing the cases before being released in the market for distribution.
HMI Interface
This part offers an interface and a touch screen through which the operator can make changes, control and monitor the whole process.
Case Blanks Magazine
This is where the case blanks are temporarily stored before being moved to the forming station.
Case blanks can be loaded to the magazine automatically.
Feeding System
A vacuum system aids in drawing the blanks from the magazine to the feeding hopper.
This acts as the door to the forming station where the blanks pass through to the forming station.
Mechanical System
This is the section that aids in the movement of the case blanks from the feeder to the forming station.
It is controlled through and electric-pneumatic action.
Forming Station
At the forming station an electro-pneumatic process aids in forming the flaps for the case and folding them to create a case with the required size.
Glue Injection System
This is the part that aids in applying the glue to the case flaps before they are folded and pressed together to form a bond.
Sealing Station
The case is sealed from the bottom after has been folded to the required size.
The carton blanks are automatically loaded to the magazine where they are stored temporarily.
A conveyer belt moves the blanks into the feeder hopper.
It is through the feeder that the blanks are then moved to the forming station.
At the feeder, a special separator drops the blanks one by one to the pickup frame.
An eight vacuum-powered suction cup holds the case blanks from two sides and automatically forms the case of the required shape and style.
Once the shape and style has been achieved, the flaps at the bottom are folded then the case is moved and locked at the corners at 900.
Through the conveyer belt, the case is then pushed to the station that aids in sealing the bottom using a tape or a hot melt glue.
The case is then dispensed for packing of products.
High speed case erectors vary in production capacity and speeds.
The number of cases handled per minute will depend on factors such as the shape, size and style of the case.
An automatic case erector can approximately handle between 12 and 30 cases every minute.
The blank magazine can be able to store 80 to 100 cases waiting to be formed.
high speed automatic case sealer
Some high speed case erectors have even higher production capacity due to full automation.
Others can handle even less number of cases per minute, depending on the manufacturer and the intended application.
A high speed case erector should have the following features;
Reliable Positioning For Picking
The machine should be able to position the knockdowns to allow for accurate feeding into system.
Accurate Opening Of The Knockdowns
Any high speed case erector must be equipped with vacuum forces on two sides to open the knockdowns and prepare for forming.
Consistent Cases
This machine must be able to produce cases that are consistent with same shape and size.
Fast Changeover
A changeover system that doesn’t need extra tools and consumes less time is appropriate for efficiency and high throughput.
Reduced Air Consumption And Maintenance
A fully servo-controlled process will minimize air consumption and maintenance will be easier.
HMI Interface
This machine should have a touch screen interface through which the operator can control all the operations of the machine.
Each high speed case erector has its own set of instructions on maintenance as provided by the manufacturer.
Before anything is done on the machine, the power should be turned off and disconnected.
The cleaning process should take place after a day’s work.
Use an air nozzle to blow off any residue left within the machine; the nozzle should have low pressure.
Remove the tube and clean it.
The film feed belts should be replaced and the slide mechanisms lubricated.
The heat-sealing jaws are cleaned by first removing the knife and then cleaning both sides of the jaws with cloth and water.
Stainless steel guards are cleaned using hot soapy water.
Clean the film rollers by wiping and drying them.
Connecting rods, air cylinders and guide bars are wiped using a piece of cloth and water.
Use an FDA approved mineral oil in wiping down the slides and the guides.
Integrating high speed case erector with a case packer is beneficial in various ways;
This set up will produce high volume of cases in a short period of time
Such a machine will fully eliminate human labor reducing on costs.
The products are also consistent and damage can be avoided.
case packer
However, this kind of integration also comes with limitations such as;
There could be jamming and production can stop.
The machine is obviously expensive and setting it up requires a good amount of money.
Another limitation comes in when your company is handling products with different styles, designs and sizes.
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