Tray Erecting Machine Manufacturer in China
Here at Jochamp, we offer a large selection of tray erecting machines that have a stable operation, high speed, and compact footprint. Our tray erecting machines are fully customizable to suit your exact needs.
- Certified by the ISO, SGS, CE, and cGMP quality systems
- Offers lifetime after-sales service & 1-year quality assurance
- More than 15 years of experience
- Fast delivery time guaranteed
Jochamp Tray Erecting Machine
Jochamp supplies a wide range of tray erecting machines that are widely used in the fruit & vegetable markets, automotive industry, food industry, dairy markets, poultry, and other industries. Our tray erecting machines can automatically put cardboard, fold cartons, form cartons, spray glue, and glue the supporting equipment.
Furthermore, our tray erecting machines can erect a wide variety tray sizes and styles such as tapered trays, low walled trays, high walled trays, and many more. They can produce trays that are in a perfect shape and makes your product look great. Also, they feature safe and ergonomic design. They have an either glue or tape closure. It depends on your needs.
The tray erecting machines are designed to handle the tray materials gently. As a result, your products will be protected from damage.
If you want to know more information about our tray erecting machines, you can send us your inquiry today!
JCK-25P Tray Erecting Machine
The main function of this machine is to automatically put cardboard, and automatically fold the carton, form, spray glue, and glue the supporting equipment. By modifying the structure, it can be applied to more structured trays.
- Using servo, the operation is more stable and the speed is faster;
- This automatic box folding machine has casters and foot cups, which are easy to move and move;
- This model adopts servo reclaiming, motor lifting and lowering rack, stable and reliable operation;
- Simple operation, using PLC and man-machine interface, easy to use;
- It is suitable for folding box forming of most e-commerce product cartons;
JCK-25P
- Technical Parameter
- Features
- Optional
| Machine Model | JCK-25P | Remarks |
| Folding box speed | 15-25pcs/min | according to box size |
| Applicable size | L260-300*W150-250*H40-70mm | Forming size, non-standard customization |
| Power supply | 220V 50Hz | optional 380V |
| Air supply | 700NL / min 、 0.6-0.8Mpa | |
| Table height | 800±50mm | can be customized upon request |
| Machine size | L2350×W1100×H1500mm | Non-standard customization is subject to actual |
- Using servo, the operation is more stable and the speed is faster;
- This automatic box folding machine has casters and foot cups, which are easy to move and move;
- This model adopts servo reclaiming, motor lifting and lowering rack, stable and reliable operation;
- Simple operation, using PLC and man-machine interface, easy to use;
- It is suitable for folding box forming of most e-commerce product cartons;
stainless steel frame
Heavy Duty Locking Casters
Alarm for too few case
Jochamp Tray Erecting Machine Advantages
The tray erecting machines from Jochamp are more hygienic and easier to sanitize since they are made from highly corrosion-resistant materials such as stainless steel. For that reason, they are suitable for food contact.
The tray erecting machines have excellent operation performance because they are high-speed and have servo motors which can lead to decreased running costs, stable operation, and increased output speeds.
Jochamp designed the tray erecting machines with an easy-to-use PLC control system and HMI control system. The size of the cartons is easy to change in just a few easy clicks on the system. You don’t need the training to operate them.
In order to help your business flourish and provide for your exact needs, Jochamp offers custom tray erecting machines. We have the ability to customize them in accordance with your requirements.
Benefits of the Tray Erecting Machine
Using tray erecting machines will provide a lot of benefits. Some of their benefits include:
- Since the tray erecting machines are automatic, it will lower your labor costs.
- The tray erecting machines will increase the operational safety and health since they lower the risk of repetitive strain.
- They have a greater production efficiency when compared to the manual erection.
- They provide production flexibility as a result of easy and quick to change sizes.
- Your packaging costs will be reduced especially when the closure is hotmelt adhesive since it uses fewer materials.
- You will have an increased output as a result of continuous and stable operation during the blank replenishment.
Suitable Tray Styles
The tray erecting machines from Jochamp can accommodate any type of tray such as:
- low walled trays
- high walled trays
- shelf-ready trays
- display trays
- tray and shrink film
- 45-degree corner trays
- four corner glued trays
- HSC or half slotted containers
- RSC or regular slotted containers
- end slotted containers
- two-piece telescope style trays
- pizza style cartons
- other styles of trays and e-commerce product cartons
Why Choose Jochamp
- Rich Experience – Jochamp has been focused on the research, development, and production of all kinds of tray erecting machines for more than 15 years. Our expertise and experience make us one of the leading suppliers of high-speed tray erecting machines.
- Quality Control – We aim to provide quality tray erecting machines and services. Because of that, we strictly implement quality control in every process of producing the tray erecting machines. From selecting raw materials to machine assembly and testing, every process is controlled by our specialists.
- Excellent Services – Jochamp can provide you with a lifetime after-sales service, regular after-sales care, and 7×24 hours fast response service. We can also give you guidance on the maintenance of the tray erecting machines.
- Wide Range of Products – We are supplying all kinds of tray erecting machines to suit any packaging applications. Moreover, we offer custom tray erecting machines for your specific needs.
Jochamp | Your Trusted Tray Erecting Machine Supplier in China
Jochamp offers a wide range of tray erecting machines that are produced in accordance with the standards from quality management systems such as ISO9001, CE, SGS, and cGMP. Our tray erecting machines are made from raw materials that are carefully selected and in line with the GMP standards. For that reason, you can rely on the quality and reliability of our tray erecting machines.
At Jochamp, we have a 3000 square meters factory, 15 years of experience, an expert R&D team, and mechanical engineers, which makes us capable of producing advanced and high-quality tray erecting machines. All of our tray erecting machines have one-year quality assurance. We are also offering customization services in order to fulfill your specific needs in your business.
You can contact us if you want to custom the tray erecting machines with us! For custom tray erecting machines, we ensure fast delivery time within 15 days.
Jochamp Tray Erecting Machine
The tray erecting machines have many features such as:
- Wide range of speed capabilities
- Ergonomic loading of packaging blanks
- Easy operation
- Ideal for retail-ready packaging
- Optional spray or glue tape to seal the box
- Suitable for folding carton trays, solid board trays, corrugated trays, etc.
- Easy and quick changeovers
- Hygienic & easy to clean
- High corrosion resistance
- Compact design & smaller footprint
- Our tray erecting machines adopt servo motors for more stable and reliable operation. The servo also allows an increased output speed.
- The tray erecting machines have a motor lifting and lowering rack.
- They are designed with an intelligent fault diagnosis system.
- Moreover, the tray erecting machines adopts a high-end human-machine interface or HMI control system. They also have a PLC control system for more stable, accurate, and effortless operation.
- They are designed with foot cups and casters that are easy to move.
- The tray erecting machines have a safety door that prevents the machine from operating if the door is left open.
Jochamp Tray Erecting Machine for a Wide Range of Applications
Jochamp tray erecting machines are used for the packaging of various types of meats such as pork, beef, fish, and other meat products. They can form your solid board trays or corrugated cardboard automatically and processes high volumes of trays to save time and labor.
The tray erecting machines are commonly used for the packaging of beverage products in plastic, carton, can, and other types of packaging. They are used for producing secondary packaging for milk, juice, soft drinks, coffee, and more. Also, they are ideal for beverage products since they will not corrode easily and are hygienic.
The tray erecting machines are also widely used in the fruits and vegetables market. They can be used for the packaging of berries, tomatoes, apples, and other fruits and vegetables. Our tray erecting machines can produce trays that are in a perfect shape and will protect the fruits and vegetables from damage.
Jochamp tray erecting machines are widely used in the food industry for the production of packaging trays for snacks. They can erect any sizes and styles of trays to suit the type of product.
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Tray Erecting Machine: The Ultimate Guide
In this guide, you will find all information on tray erecting machine including design, features, specification and working principle, just to mention a few. So, before you invest in the nest tray erecting machine, read this guide.
Tray erectors, also referred to as tray formers, are packaging machines that are designed with tray forming mechanisms.
A tray erecting machine is used for making trays using flat sheet materials.
The tray erector can be fed from a sheet magazine or a pallet and the sheet is folded to form an erected tray.
tray erecting machine
Manufacturing industries need the services of a tray erecting machine to make trays that would be used to pack their products.
Tray Erecting Machine
This machine is designed to receive flat sheet blanks, fold them to form trays that are used for packing products.
The machines can work very fast resulting into high productivity.
Some of the advantages of a tray erecting machine is that there is less transit damage with very fast and toolless changeovers.
tray erecting machine
A tray erecting machine can also seal the bottom and the sides of the tray to get it ready for packing.
One disadvantage of a tray erector is that flexibility compromises speed.
If the machine is designed to handle various tray designs, then the speed will be lowered in the process of changing designs.
Tray Sealing Machine
This is also known as tray lidding or top sealer and are used for applying plastic film lids on trays made from different materials.
Tray sealers can use seal films of different types including peelable, resealable, modified atmosphere packaging films.
Some of the benefits of tray sealers include reduction of plastic material, extension of shelf life, product safety, flexibility and durability.
tray sealing machine
However, most tray sealing machines work best with plastic and cannot work with paper and this is a limitation to applications
Tray Erector Machine
This machine is designed to receive flat sheet blanks, fold them to form trays that are used for packing products.
The machines can work very fast resulting into high productivity.
Some of the advantages of a tray erector machine is that there is less transit damage and very fast and toolless changeovers.
tray erector machine
A tray erecting machine can also seal the bottom and the sides of the tray to get it ready for packing.
One disadvantage of a tray erector is that flexibility compromises speed.
The operator may be forced to go for one that erects trays of the same design.
Carton Erector Machine
Carton erector machine is the machine designed to automatically make, fold and seal cartons that are corrugated using flat boxes.
This machine eliminates the need to stop operations in order to make the cartons manually.
Carton erectors are either automatic or semi-automatic and they can make up to 20 cases in a minute.
carton erector machine
Automatic carton erector can do everything, from forming and sealing.
The machine is adaptive and can be incorporated into any packaging machine to offer the carton erecting services.
Tray erecting machine have various uses for packing different products for different industries such as;
Automotive industry – tray erecting machines are used for making trays that can be used for packing products such as auto parts.
Consumer industry – these machines are used for erecting trays meant for packing products such as toys, and gaming products.
Food industry– food products such as biscuits, cakes, pizzas and buggers are packed into trays that are made using the tray erecting machines.
Hardware industry – various hardware part types are packed into trays hence the need for tray erecting machines.
Medical industry – there are various products in the medical field that usually come in trays, hence the need for a tray erector.
Pharmaceutical industry – drugs in form of capsules, tablets, blisters and syrups after being packed into small containers can be placed into trays.
Some of the main components include:
HMI Interface
This part offers an interface and a touch screen through which the operator can make changes, control and monitor the whole process.
Sheet Blanks Magazine
This is where the sheet blanks are temporarily stored before being moved to the forming station.
Sheet blanks can be loaded to the magazine manually or automatically.
Feeding System
A vacuum system aids in drawing the blanks from the magazine to the feeding hopper.
This acts as the door to the forming station where the blanks pass through to the forming station.
Mechanical System
This is the section that aids in the movement of the sheet blanks from the feeder to the forming station.
It is controlled through and electric-pneumatic action.
Forming Station
At the forming station an electro-pneumatic process aids in forming the flaps for the tray and folding them to create a tray with the required size.
Glue Injection System
This is the part that aids in applying the glue to the tray flaps before they are folded and pressed together for form a bond.
Sealing Station
The tray is sealed after it has been formed, folded and packed.
This happens at the sealing station.
A sheet magazine holds the sheet blanks temporarily after being loaded manually.
Then the tray erector grabs the sheet blanks through a vacuum mechanism and places them in position from the magazine.
A mechanical pusher then moves the sheet blank to the forming station.
As the sheet is moving from the feeding station to the forming station, an injection device applies glue accurately on the long flaps.
At the forming station, the adjustable forming unit stamps the sheet blanks to form its four sides.
After formation, the four sides are simultaneously pressed to make it intact.
Once the tray has been formed and folded, it is moved to the sealing station where it is sealed at the top.
After sealing, the tray is discharged from the machine ready for distribution.
The machine is automated and can continuously erect boxes as long as there is enough supply at the blank magazine.
Tray erector machines are designed with an adjustable folding system that can be adjusted to the right tray size.
Therefore, the machine can make trays of all sizes with different shapes.
The machine structure is very simple and can be cleaned easily and maintenance is minimized.
Tray erector machine can work in environments that are dry and with temperature between 30C to 40oC.
An HMI interface is provided in the tray erector machine for easy control and monitoring of the whole process.
This machine is also equipped with alarm system which alert the operators in case of errors or failures.
The machine reduces labour costs because it does the work that was being done manually.
Another benefit is that the machine is very efficient and can produce several trays in a short period of time.
The machine is also accurate compared to doing the same job manually.
The changeover time is very fast 5 to 7 minutes.
Less damage during transit offering protection for the contents of the tray.
Complete changeover in a short time eliminating time loss during machine downtime.
The machine is designed with an adjustable folding system that can accommodate trays of various sizes and shapes.
Tray erector machine comes in a compact structure which is very stable and easy to handle every during shipment.
The compact design is also important when it come the space it will occupy on the working floor.
Another feature is that it is strong and durable because it is made up of a stainless-steel frame.
Since the machine has been automated, it does everything from forming, folding and sealing of the tray.
The whole process can be controlled and monitored through an HMI interface.
The machine provides low operating costs due to the high speed and accuracy.
The tray erectors mostly use hot-melt glue for sealing the trays.
Machine frame is made up of mild steel or stainless steel.
Fully Automatic Tray Erecting Machines
This type of machine performs all the processes automatically eliminating the need for human labor.
The sheet blanks are loaded on the magazine through an automatic loading system.
Once in the magazine, the blanks are fed into the molding machine automatically through a vacuum system.
Additionally, the trays are formed again automatically through an adjustable tray forming mechanism.
Besides, the blanks are folded and sealed automatically.
automatic tray erecting machine
A heavy-duty welded steel structure for the machine makes it stable and reliable for forming high volume of trays.
This machine can form side and end slotted trays in different designs and configurations to suite different products.
Semi-automatic Tray Erecting Machines
A semi-automatic tray erecting machine is designed for manual tray packing production lines.
The machine holds the tray in place as the operator hand packs the tray.
Also, the function of the semi-automatic tray erector id to form and seal the try and human labor is highly needed when using this machine.
This machine comes with features such as electro-pneumatic system, ergonomic tray packing and tray packing from three sides.
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