Your Trusted Vial Cartoning Machine Manufacturer in China
Jochamp vial cartoning machine is a machine used to pack medical vials. The equipment can accurately pack vials and instructions into boxes, effectively preventing vials from being contaminated and damaged during transportation, and facilitating the distribution and storage of vials.
Jochamp considers the diversity of your vial sizes, and our vial cartoning machine is compatible with vials of different sizes, shapes and materials. Whether it is glass bottles, plastic bottles, straight bottles or round bottles, our packaging machines can achieve the function of fast switching packaging of multiple specifications. In addition, the vial cartoning machine also has the function of multi-bottle assembly, which can pack any number of vials into one carton.
Jochamp also provides you with modular equipment assembly services to meet your needs for fully automated vial packaging. You can choose vial filling machines, labeling machines and cartoning machines to integrate downstream and upstream equipment with our vial cartoning machine to reduce human errors and improve your vial packaging efficiency.
This vertical vial cartoning machine uses a mechanical arm to drop medicine bottles vertically from above into cartons. It is suitable for vial products that are not easy to lay flat or are irregular. The entire equipment is very compact. If your space is limited, this equipment will be a good choice for you. The variable frequency speed can reach a speed range of 20-60 cartons/min, making your vial packing more efficient.
This horizontal vial cartoning machine is a cartoning machine that integrates mechanical, electrical and pneumatic functions. It completes packaging by pushing regular-shaped vials horizontally into cartons and sealing them. It is suitable for both small-batch production of multiple varieties and large-scale production of single varieties. In addition, it can be used online with various other unit equipment to form a series of automatic production.
This vial cartoning machine is suitable for vial projects with high production requirements. After the machine is turned on, vials will be continuously pushed into the cartoning area through the feeding system. Through the pushing device, vials and accessories such as instructions will be pushed into the carton at the same time to complete the sealing. The whole process is safe and stable, suitable for vial projects that require continuous batch production.
Compared with continuous vial cartoning machines, this intermittent cartoning machine can only process one bottle group at a time, ensuring that the appropriate interval time is maintained between the subsequent carton loading, inserting and sealing processes to ensure controllability. This equipment is more suitable for small batches of various vials packaging.
What is Vial Cartoning Machine
Jochamp vial cartoning machine is a packaging device that automatically loads various types of vias into cartons. And it can realize a series of processes such as inserting instructions, sealing and coding of vials through online equipment and intelligent control.
Advantages of Jochamp Vial Cartoning Machine
Increase Packaging Speed and Output
The packaging speed of vials is improved through the collaboration of continuous transmission system, synchronous box pushing mechanism and rotating box suction device to meet large-scale packaging needs.
Maintain Consistency and Accuracy of Box Loading
The intelligent control device ensures the accurate box loading of instructions, bottle position and tray, ensuring the consistency and compliance of all vials packaging.
Reduce Contamination Risk and Human Error
Vial cartoning machine adopts a robotic medicine bottle picking and placing system to achieve non-contact operation throughout the process, reduce worker intervention, and avoid the risk of contamination or missing loading.
Low Noise
The design of Jochamp vial cartoning machine ensures that the noise is controlled within the standard range and the operation process is stable and smooth.
Intelligent Control System
Our vial cartoning machine has a high-performance PLC control system and HMI to ensure the accuracy and safety of the whole process. If there is no boxing instruction and the sensor does not detect vials, the box sucking machine will not suck the box. If the vials do not reach the correct position, our pusher will not be executed, thus avoiding the problem of empty boxes. If there is an abnormal situation during the whole operation process, our cartoning machine will automatically stop to protect the life of the equipment.
Core Components of Vial Cartoning Machine
Vial Infeed System
Jochamp uses robot bottle pickers or linear bottle sorters to ensure that vials are transported to the cartoning area in an orderly manner, which can avoid collision and skew of small bottles.
Instruction Insertion Unit
The instruction folding device can fold the instructions into various forms and put them into the carton, ensuring that each box of vials meets the relevant standards.
Carton Forming System
The flat prefabricated carton is sucked and opened by the suction box device to ensure the stiffness of each carton.
Product Loading Unit
Supports accurate loading of single products and multi-bottle combinations and trays.
Carton Sealing System
Our sealing equipment supports tongue sealing or hot melt adhesive sealing to ensure that the vials are firmly sealed and not closed.
Quality Inspection and Rejection Module
The weight detection function of the assembly can identify missing parts, missing codes, missing bottles and abnormal functions, and automatically reject unqualified products.
Operation flow of Vial Cartoning Machine
Feeding and positioning of vials
Vials are neatly arranged and accurately transported to the loading area by conveyor belts, bottle sorting equipment and robot picking. Sensors ensure that each vial is correctly positioned and there is no risk of tipping.
Erecting and transporting cartons
Flat cartons are sucked into the forming area by suction cups in the stacking area and folded into three-dimensional cartons and then transported to the loading area by conveyors.
Inserting medicine bottles and instructions
The instructions are automatically folded to the appropriate size and loaded into the carton together with the vials.
Sealing and sealing of cartons
The cartons are automatically sealed by tongue insertion or hot melt, and inkjet and labeling machines can be selected to ensure packaging safety.
Vial Cartoning Machine Applicable Bottle Types
Injection Bottle
A small bottle used to fill injection or biological medicine, which can package injection bottles of various capacity specifications. Our vial cartoning machine can push fragile injection bottles into boxes.
Oral Solution Bottle
Oral solution is often used to package liquid types, and the storage time is relatively short. With various materials and sealing methods, we can pack them into cartons to avoid squeezing of vials.
Eye Drop Bottle
Eye Drop Bottle is a solution product for eyes, nasal spray or ears, often with a dropper or screw cap. We use vial clamps and push rod equipment to smoothly push eye drop bottles into boxes.
Ampoule Bottle
Ampoule bottles are disposable sealed glass bottles containing emergency medicines. They are extremely fragile, so they have high requirements for box sealing safety. Our vial cartoning machine uses paper inner trays to act as a buffer during the cartoning process.
How to Choose the Right Vial Cartoning Machine
Consider the right vial cartoning machine based on the vial type, output requirements and carton type of your project.
Bottle type and packaging form
You need to consider the required packaging box based on the vials that need to be packaged, such as injection bottles, vials or ampoules, and the vial material. At the same time, if you need to package multiple bottles and insert instructions, you need to match the relevant connection equipment to ensure cartoning.
Output requirements
If the vial project has many specifications and small quantities, you can choose our intermittent vial cartoning machine, which can meet your requirements while ensuring efficiency. If your vial project has a large demand and high speed requirements, then our continuous vial cartoning machine is your first choice.
Vial Cartoning Machine Suitable Carton Types
Top & Bottom Flap Closure Box
The paper tongue is inserted to seal the box, which has a simple structure and is easy and fast to operate.
Top & Bottom Glued Box
The box is sealed by hot melt glue, which is more firm and airtight.
Bottom Auto-lock Box
The carton will automatically lock the bottom without other bottom sealing actions, and can withstand high capacity and combination packaging.
Box with Inner Case
The carton with inner sleeve can better fix the position of the vials to prevent them from collision and breakage.
Application fields of Vial Cartoning Machine
Pharmaceutical industry
Pharmaceutical is the most common application field of vial. Vials, ampoules and oral liquid bottles are all filled with vials. The pharmaceutical industry has extremely strict requirements on the quality of vials and packaging environment. Jochamp cartoning machine has weighing and rejection function and is GMP certified.
Biological reagents
Packaging of solutions in the biological industry or laboratory, such as sample bottles, sampling bottles and other high-value solutions, requires a tray to protect the safety of vials and ensure smooth transportation.
Pet medicine industry
Pets usually need medicine to relieve and treat when they are sick. Jochamp vial cartoning machine can quickly switch between various specifications to meet your various needs.
Cosmetics industry
Small bottles of essences are more suitable for daily skin care management. Jochamp can provide suitable exquisite packaging for boxing and the box can accommodate various types of reagent bottles to meet your various needs.