Tissue Box Packing Machine: An Ultimate Guide

Packaging is an important process in the tissue manufacturing process. You should choose an efficient and reliable machine that will packaged tissue into various boxes.  

However, choosing a reliable tissue box packing machine can be a problem without the right information. It is for this reason that we will explore every critical aspect to consider when choosing a machine to package tissue in various boxes. 

What Is a Tissue Box Packing Machine?

A tissue box packing machine is a fully automatic machine that packages tissue products in boxes. It increases the efficiency and consistency of production lines. 

They are used in packaging facial tissues, napkins, and sanitary products. Remember, as part of the manufacturing process, you may need a high volume packing, and therefore, the use of these machines is essential.

How Do Tissue Box Packing Machines Work?

Tissue box packing machines mechanize the whole procedure to package the tissues, with their advantages of high speed, uniformity, and sanitation. 

• Feeding

The machine is fed with tissue sheets through the use of a conveyor system. This may be done manually or automatically, depending on the design of the machine and the requirements of production. Automated feeding allows work at a higher rate and lower labor expenses.

• Folding

A folding mechanism is used to fold the sheets into a preferred position, like V-fold or even Z-fold. This move involves proper arrangements of the tissues in a way that is convenient to dispense.

• Box Opening

The boxes are flat-bottomed boxes that are erected automatically and placed in position, ready to be filled. It will include shaping the box or flattening the blank and making sure it is prepared to accept the folded tissues.

• Loading

The tissues that are folded are stacked and packed into the open boxes. This may be done by either man by placement or automatically, depending on the design of the machine.

• Sealing

This is filled into the box, and the box is sealed by the use of adhesive or using heat. This will keep the box closed during transportation and storage.

• Output

Sealed boxes are then taken into the output area where packaging will commence, hence will be labeled and distributed. This last phase guarantees that the packed tissues await to be shipped.

• Automation Features

1. Programmable Logic Controllers (PLCs): It is a controller that controls the operation of the machine. Under the controller, you can control each step of the packaging process.
2. Servo Motors: They enable the machine to be faster and reliable since they provide precise and economical guiding of movable parts.
3. Touchscreen Interfaces: Enabled operators in the smooth configuration of settings, monitoring of remote, and handling of issues.

Through their incorporation, tissue box packing machines get excellent efficiency, standardization, and adaptation to unique production requirements.

Types of Tissue Box Packing Machines

• Horizontal Packing Machines

The sheets of tissues are laid down in a horizontal direction in these machines and then folded and inserted into boxes. They are suitable for packaging the facial tissues in rectangular forms. They normally run at a speed of 80 boxes per minute. 

• Vertical Packing Machines

The vertical packing machines place the tissue sheets standing on end in the packaging. This setup works on retail-ready packs, which dispense tissue on top. They are small and space-saving, which makes them applicable to the high-density lines of packaging.

• Flow Wrappers

Flow wrapping machines have tissue products continuously wrapped in film and sealed at both ends, forming a pillow-type package. They can be widely used in packaging individual packets of tissues or wet wipes. These are fast packaging machines that are flexible for a variety of product sizes.

• Envelope Packing Machines

Envelope packing machines are used in the folding of tissue sheets into separate envelopes, normally of wet tissues, pocket-sized packs. They also guarantee sanitary wrapping and are generally utilized in cases where the products involve a single serving. Labeling and sealing may be other features added to such machines. 

• Carton Packing Machines

Carton packing systems enable the insertion of a number of tissue packs into bigger cartons to be sold in bulk. They will automate the carton formation, loading, and sealing process and maximize efficiency in high-volume production or packaging facilities.

Key Features to Consider

• Speed and Efficiency

The capacity to produce is increased by the new modern machines, which can pack up to 150 boxes a minute. With servo-driven systems, operations are standardized and do not need any downtimes. The cost of labor and human error is minimized in the process of automation.

• Size and Flexibility

The machines support multiple box dimensions and shapes; thus, they are versatile in packaging. Quick changeovers among various services of tissue products are possible due to adjustable settings. 

• Automation and Control

With the use of finer PLC and servo motor controls, packaging steps can be choreographed. Easy monitoring and operation can be carried out through touchscreen interfaces.

• Maintenance and Support

To ensure maximum performance, cleaning and lubrication of parts, together with inspection of the parts, must be performed. Reduce unscheduled stoppages through planned maintenance. Training programs certify that operators have a chance to go through simple troubleshooting.

• Compliance and Safety

Machines are at international standards such as CE and ISO 9001:2000. The existence of protective guards and emergency stops is regarded as a safety feature. 

Key Components

• Conveyor system

Tissue products go through different phases of the packing process by way of a conveyor system. It maintains a virtually continuous operation, reducing downtime and allowing it to run in sync with other machines. 

• Folding mechanism

The component then folds up the tissue products into the desired shape and size, after which they are packed into boxes. This is necessary in having uniformity and also contributes to ensuring that the products fit in the packaging neatly. 

• Sealing unit

The sealer unit sticks the boxes either with adhesive or heat. It is an essential step towards preserving the contents in both storage and transportation. Hot melt adhesives and ultrasonic sealing are other advanced sealing technologies that are used to provide strong closures.

• Control panel

The control panel is the operator interface through which operators can check the settings of the machine as well as divert settings. Servo motors and programmable logic controllers (PLCs) are frequently used in modern systems to help in the process of increasing precision related to the flexibility of operations.

Benefits of Using Tissue Box Packing Machines

• Increased Productivity

There are automated packing machines with a capacity of 150 boxes per minute, which is very convenient with increased throughput. This will decrease bottlenecks and satisfy high demand. The work is done continuously by reducing downtime, thereby increasing the overall productivity.

• Consistent Quality

Machine guarantees a consistent manner of folding, sealing, and box sizes, and does away with the manual errors. Defects are detected with high-quality sensors. This homogeneity leads to the enhancement of brand image and consumer satisfaction.

• Improved Hygiene

Networked machines decrease the need for human touch, which decreases the possibility of contamination. Characteristics such as UV sterilisation and air filtration keep a clean packaging environment. 

• Cost-Effectiveness

Although there must be some initial investments, automation still results in savings in the long term. Labor is low, and there is minimal wastage of materials, hence more profit. Streamlined packaging operations reduce costs of operation, thus providing a high rate of return on investment.

Choosing the Right Machine for Your Business

If you want to optimize your production line, it is important to choose the desired tissue box packing machine. Take into account the volume of production, the speed of packaging, and flexibility to respond to certain needs. Test to determine the compatibility of the machine with your size of tissues and packaging makeup. Matching the capacity of the machines to what your business requires will result in improved productivity and product quality.

Conclusion

Tissue box packing machines are necessary to ensure greater efficiency, consistency, and hygiene in packaging. Jochamp has a variety of high-quality, customizable machines and capable of satisfying your business needs. Contact us today to discuss how we can assist you in speeding up your packaging activities.

FAQ’s

What is the typical lifespan of a tissue box packing machine?

Depending on usage, maintenance, and quality of the machine, an average machine is expected to last between 7 and 15 years.

What are the common causes of seal failures in tissue box packing machines?

Failure of seals can mostly be attributed to improper temperature setting, worn-out components of the seal, or improper application of adhesives.

Can tissue box packing machines handle eco-friendly packaging materials?

Indeed, several tissue box packing machines are capable of working with eco-friendly materials, including biodegradable or recyclable films.

How do tissue box packing machines contribute to packaging sustainability?

They limit the amount of materials wasted, make things energy-efficient, and allow the use of environmentally friendly materials as packaging materials.

How do tissue box packing machines adapt to different box sizes and designs?

They have folding, sealing, and box-forming adjustable settings, and changeovers between sizes and designs can be easily made.