Thermoforming Blister Packaging Machine Manufacturer in China
Jochamp offers high-quality thermoforming blister packaging machines that are widely used in nutraceutical, pharmaceutical, stationery, cosmetic, hardware, food, and other industries. We can also produce thermoforming blister packaging machines that are completely customized to your requirements.
- Certified by the ISO, cGMP, SGS, & CE
- More than 15 years of production experience
- Offers lifetime after-sales service and 1-year quality assurance
- Fast delivery time guaranteed
Jochamp | Thermoforming Blister Packaging Machine Supplier
Jochamp suppliers all kinds of thermoforming blister packaging machines for many applications and industries. Our thermoforming blister packaging machines are used for blister packaging of products and thermoforming of blisters. They use heat for forming the plastic sheets. Also, they can form various types of materials such as PVC, PP, PS, and many more. They have continuous high-speed process, low noise operation, high efficiency, easy operation, high corrosion resistance, and a temperature control system.
In addition, we offer thermoforming blister packaging machines with one-year quality assurance. We also offer free sample packaging tests, lifetime after-sales service, and regular after-sales care. And in order to meet your specific requirements, we can customize them as per customers’ requests. For your inquiries, please contact us!
Types of Blister Packing Machines
Jochamp Thermoforming Blister Packaging Machine Advantages
Since the thermoforming blister packaging machines adopt powerful PLC control systems and high-end HMI control systems, their operation will be easier. You don’t have to hire skilled staff to operate them.
The thermoforming blister packaging machines use 304 stainless steel as their surface material. Due to that, their surface is highly resistant to corrosion. Also, they will be easy to sanitize and very hygienic.
Our thermoforming blister packaging machines have an emergency stop function, overload protection system, protective cover, safety door system, and other systems and components to ensure safe operation.
In order to fulfill your specific and unique needs in your business, we can customize the thermoforming blister packaging machines in accordance with your required specifications, features, components, etc.
Compatible Thermoforming Film
The thermoforming blister packaging machines are suitable for materials of thermoforming sheets or films such as:
- Rigid PVC (Polyvinyl Chloride)
- PVDC (Polyvinylidene Chloride)
- PS (Polystyrene)
- PP (Polypropylene)
- PET (Polyethylene Terephthalate)
- CTFE (Chlorotrifluoroethylene)
Options for the Thermoforming Blister Packaging Machine
Our thermoforming blister packaging machines can be added with a variety of optional accessories or devices depending on your needs. Some of the options include:
- Perforation station or slitter station
- Safety guard
- Printed mark controller
- Automatic feeding device for capsule and tablet with orientation
- Missing check device
- Discharge conveyor device
- Vibrator auto feeding device for caplets or tablets
Services We Offer
- Providing Customization Services – As an expert supplier, we can produce thermoforming blister packaging machines that are in line with your specifications. Just inform us of all your requirements and we will provide you with our perfect solution.
- Quality Assurance – Our thermoforming blister packaging machines come with 1-year quality assurance. Therefore, if you experience any problems such as mechanical failures during the operation, do not hesitate to inform us.
- Excellent After-Sales Services – If you have any questions about how to use or maintain the thermoforming blister packaging machines, you can contact us at any time of the day or night. We have over 20 professional after-sales service teams that will help you solve your problem. Also, we are providing a 24/7 fast response service.
Your Trusted Thermoforming Blister Packaging Machine Supplier | Jochamp
At Jochamp, we have expert mechanical engineers, over 3000 square meters of factory, and more than 15 years of experience that enable us to provide quality thermoforming blister packaging machines and excellent customization solutions. We produce our packaging machines from high-quality and wear-resistant materials. Also, the materials we use are food-grade, drug-grade, and highly resistant to corrosion materials such as 304 stainless steel to ensure safety and hygiene. Other components of the packaging machines are also treated with a metal surface treatment to increase their service life and corrosion resistance.
Our thermoforming blister packaging machines adopt various kinds of electrical appliances, control systems, and accessories that are from internationally renowned brands such as Omron, Siemens, SMC, Schneider, Mitsubishi, SICK, and other brands depending on your requirements. Furthermore, we manufacture them according to the highest international standards such as ISO, CE, SGS, and cGMP. Due to that, you can rely on their performance and quality.
If you want to know more details about our packaging machines and other services, feel free to contact us!
Jochamp | Thermoforming Blister Packaging Machine
- AISI 304-grade stainless steel cover
- Automation by PLC and (HMI) touch screen control panel for easy operation
- Low noise operation & low power consumption
- Adopts servo motors for high accuracy
- Automatic stop & alarm function
- Quick & easy changeover without tools
- Unique sealing system & 100% airtightness
- Compact design for a smaller footprint
- High robustness & low maintenance
- The whole surface is drug & food grade
- High-precision & wear-resistant
- Suitable for a variety of forming materials
The thermoforming blister packaging machines are widely used in the pharmaceutical industry for the packaging of veterinary medicines, compressed tablets, Western medicines, herbal medicine pills, traditional Chinese medicine pills, sugar-coated tablets, and other medicines that are packed in vials, ampoules, capsules, tablets, and many more.
Moreover, they are also used in the electronics and food industries for blister packaging of various types of small pieces of candies, biscuits, chocolates, electronic components, and many other products. In the cosmetics industry, they are used for packaging eye patches, masks, etc. Also, they can be used in the medical industry for the packaging of needles, infusion tubes, and syringes. Other industries which can also benefit from the thermoforming blister packaging machines include stationery, hardware, nutraceutical, etc.
Why Choose Jochamp
Jochamp has more than 15 years of experience in researching, designing, and producing all kinds of packaging machines. And our rich experience means that we are capable of providing the best quality thermoforming blister packaging machines and customized solutions. Moreover, we are dedicated to providing them continually to meet your expectations and make a good business relationship with you.
To ensure that we meet provide quality thermoforming blister packaging machines, we have implemented strict quality control in every production process. From the selection of raw materials to machine assembly, every process is controlled by our specialists. We also provide 100% inspection and testing in every machine.
Jochamp is a one-stop packaging solution provider. We are supplying a wide variety of thermoforming blister packaging machines and deliver them all over the world. In addition, we ensure to provide fast delivery, high-quality machines, excellent services, and competitive prices.
“It is so hard to find the right supplier of thermoforming blister packaging machines but thankfully, we found Jochamp! Jochamp is capable of producing packaging machines that perfectly suit your business. Also, they always ensure the quality, hygiene, and reliability of the machines they produce. If we had to rate them, we would give them five out of five stars!”
“If you are looking for the ideal supplier of thermoforming blister packaging machines, I would like to recommend Jochamp to you! Jochamp is a supplier you can depend on. They are experts in the production of high-quality packaging machines. Also, they are capable of producing machines that are entirely made in accordance with your specifications. We have been partnering for so many years and we will continue to work with them! They really have a professional and helpful team!”
“I am really satisfied with the thermoforming blister packaging machines from Jochamp! They have an amazing structure and their construction looks sturdy. We tested the machines and their operation is easy and quick. They have excellent performance. We will definitely work with Jochamp again for our next projects!”
Thermoforming Blister Packaging Machine: The Ultimate Guide
There are many thermoforming blister packaging machines in the market. As a result, choosing highly efficient and reliable blister packing machine can be an overwhelming task. This guide explores all critical aspects of thermoforming blister packaging machine.
Thermoforming blister packaging machine forms blister packs for food, cosmetic, medical and pharmaceutical products among others.
The machine heats packaging material to a malleable, forming temperature, and then forms it to a particular shape and size within a mold.
There are different types of thermoforming blister making machines available, from benchtop units to large scale versions.
Furthermore, the packaging machine can be easily customized according to your requirements.
thermoforming blister packing machine
Let’s explore the basic components of Thermoforming Blister Packaging Machine.
1) PLC Panel
This is a crucial thermoforming blister packaging machine part, with its It is a critical part of blister packing machine.
The design is dependent on the automation and control system of the equipment.
The PLC panel often constitutes a touchscreen HMI, which facilitates automatic and effortless control of several processes.
2) Blister Pack Tooling
Essentially, this is the major tool that will dictate the blister pack shape.
There are a variety of designs and configurations of thermoforming blister pack tooling.
Therefore, based on your production requirements, you place an order for the number of thermoforming blister packaging machinery change parts.
3) Electric Motor
Electric motors are essential initiating motion of the moving parts of thermoforming blister packing equipment.
The motion can be conveyed through gears, shafts and belts, and most machines have the motors totally enclosed at the base.
4) Material Feeding Roller
The feeder roller injects the packaging material into the machine. Usually in a constant motion, this part is synched with the motion of other systems.
5) Turning Rollers
These rollers also make part of the material feeding mechanism. They apply adequate tension on the packaging material out of the feeding rollers.
6) Heating Box
Here is where the packaging material gets heat to the correct temperature in readiness for subsequent stage.
The heating box is the first part that receives the packaging material from the feeder mechanism.
7) Cavity Forming System
This is where the thermoforming blister packaging machine creates the cavities for loading with the products.
The system forms the cavity shapes according to the parameters you set on the control panel.
8) Guide Rail
The guide rail leads the formed cavities to the succeeding stage of thermoforming blister packaging machine operation.
9) Products Feeder Mechanism
Here is where the machine fills the cavities with the right products.
Most thermoforming blister packaging equipment have photoelectric empty detection device right after the feeder system.
The empty detection device prevents sealing of empty cavities.
10) Heat Sealing Mechanism
As the name suggests, this is where the filled cavities are sealed, and the heat sealing system has many parts with different configurations.
11) Sealing Material Feeder
This feeder delivers the sealing material used to enclose the products within the cavities.
12) Pressing Mechanism
Pressing system forms a permanent seal after application of the sealing material on the cavities.
13) Waste Material Winder
From the name, this part of thermoforming blister packaging machine winds the residual material from both forming and sealing material.
14) Tow Mechanism
Tow system helps in moving the totally sealed blister packs to the subsequent packaging stages.
15) Blanking Mechanism
This is the component that cuts the complete thermoformed blister pack from the primary material. Often, the blanking mechanism size is determined by the number of cavities needed in each set.
You can equally incorporate an indentation system to help in printing the manufacturing batch number.
16) Product Chute
After cutting the blister packages from the primary material, the end products are released from the machinery through this part.
17) Lubrication Systems
Advanced thermoforming blister packaging machines have automatic lubrication mechanism for oiling its many moving components.
The main steps in thermoforming blister packaging machine operation include:
Preheating The Plastic Sheet
Preheating at temperatures lower than the melting point of the plastic film is necessary.
Therefore, the plastic sheet is first fed into a preheating station, where it is heat modestly above its glass transition temperature.
This makes the plastic soft and malleable without fully melting it.
Thermoforming The Blister Pockets
After heating, the machine transfers the film into the forming section.
A die thrusts against the plastic sheet, which in turn imprints the blister pack profile.
Using air pressure, the thermoforming blister packaging machine forms to shape the film as it moves across the equipment.
Packaging The Products
Before packaging, the blister packing equipment visually scan scrutinize the products within a staging area.
The items are then automatically or manually put into the blister pockets.
A feeding hopper is utilized for products having smaller profiles yet large volumes like medicine tablets.
You feed the products into the hopper then the equipment carefully feeds them into the blister pockets.
Puddles and brushes aid in dispersing and arranging the items through the entire blister card.
Inspecting The Products
At the inspection section, the visual sensors of the machine check any broken or damaged items and labels them for rejection.
Labeling Of The Blisters
A cylinder having embossed graphics or texts prints on a single face of the lidding film before being introduced into the packaging machine.
The cylinder draws up the printing ink and presses it against the lidding film.
Sealing Of The Thermoformed Blister Packs
After inspection, the blister packs are conveyed to a sealing station. Here, the thermoforming blister packaging machine presses the blister sheet and the lidding film together.
The sealing head applies heat that helps in re-activation of the sealing resin that forms a bond between the 2 packaging materials.
From here, the sealed blister packages are moved inside a cooling section that solidifies the bond.
thermoforming blister packing machine flow chart
Trimming Of The Blister Packs
At the trimming station, the whole blister packs get separated into blister cards.
Based on the expected application, the machine can make extra cuts, like child-resistant packs.
Subsequently, the conveyor system passes the blister cards across an automatic rejection mechanism that removes flagged products out of the packaging line.
Finally, the conveyor transfers the packs via robotic arms that pick and place them in larger packs or boxes automatically.
There are several packaging materials used in thermoforming blister packaging machine, with the common being:
Polyethylene film is made from high-density polyethylene (HDPE), which is one of the most popular plastics for thermoforming.
PE films are available in a variety of thicknesses and colors with different properties for your choice.
Polyethylene Terephthalate Film
Polyethylene terephthalate film is also called PETG film.
PET has good heat resistance, impact resistance and transparency so it’s very popular in food packaging field.
Moreover, it is also used in electronics industry as well as medical field because it’s non-toxic and safe to use on human body.
Polypropylene film is an engineering plastic which has good chemical resistance and mechanical strength.
For that matter, it is widely used in medical field because it doesn’t contain any harmful chemicals.
Polyvinyl Chloride Film
Polyvinyl Chloride film is one of the most commonly used materials in thermoforming blister packing machines.
PVC has high impact resistance, good rigidity, and good water resistance properties which make them ideal for use in product packaging.
They can withstand high temperatures and pressure during manufacturing processes. PVC has low cost which makes them suitable for low-cost products like medicines which do not require high quality packaging material.
You should consider the following important specifications of thermoforming blister packaging machine when ordering:
- Max Machine Speed
- Max Forming Area
- Min Pack Size
- Optimim Forming Depth
- Max Reel Diameter
- Max Lidding Foil
- Max Core Diameter
- Average Power Consumption
- Cooling Water Consumption
- Compressed Air
- Machine Dimension
Thermoforming blister packaging machines are used for making small, medium and large sized blisters packs.
It helps in packaging in various industries and some of the common uses of thermoforming blister packaging machine include:
Cosmetic Industry: The cosmetic packaging is one of the most important application of this packaging equipment.
This equipment is widely used for cosmetic packaging like lipstick case, eye shadow case, perfume case among other items.
Food Industry: Food manufacturers also use this equipment for food packaging because it provides a lot of options.
The manufacturers can design their customized package easily in addition to the blister pack ensuring high durability.
Electronics Industry: Thermoforming blister packaging machines are widely used in the packaging of electronic components.
They enable provide many benefits including custom designs that fit your specific needs; transparent or opaque packages.
Medical and Pharmaceutical Industry: The equipment is widely used in the pharmaceutical and cosmetics industry to package small items such as pills, tablets, capsules and other products.
The two types of blister packaging machines differ in terms of how the blister packs are formed. Thermoforming blister packaging machine uses heat to create the blister packs, while cold forming blister machine does not.
Thermoforming process entails heating a plastic film to its forming temperature and then stretching it across a mold to assume its shape.
Most blister packaging machines apply this method due to its simplicity and capability to manufacture high volumes.
thermoforming blister packing machine
You can apply either pressure or vacuum forming process.
On the other hand, cold forming blister packaging machine is often employed for light- and moisture sensitive products.
Most of these equipment use thin polymer-aluminum laminate sheets rather than clear plastic film.
Different from thermoforming blister packaging machine, cold forming does not apply in shaping the packaging material.
Instead, the packaging machine plastically deforms the film by pushing it down into the die.
Accordingly, the cold forming is a mechanical process entailing a positive tool (plug) and a negative tool (die).
cold forming blister packing machine
For this reason, cold forming machine is costlier than thermoforming blister packaging machine.
Another disadvantage of cold forming blister packaging machine is that you cannot form the film with near right angles.
You will often have draft angles which increases the blister size.
The multifunctional thermoforming blister packaging machine is an advanced type of blister packaging machine.
It combines the capabilities of vacuum forming and heat-sealing.
Multifunctional thermoforming blister packaging machine can do both vacuum forming and heat-sealing in one process.
As a result, the equipment has a fast processing speed, high efficiency and good appearance.
multifunctional thermoforming blister packing machine
Let us discuss some of the benefits of multifunctional thermoforming blister packaging machine:
The machine adopts advanced technology, which greatly enhances the efficiency of production, reduces costs and greatly reduces labor intensity.
For example, a worker can perform several operations simultaneously.
Therefore, it has become one of the most popular choices for manufacturers to improve their production efficiency.
The multifunctional thermoforming blister packaging machine has an intuitive design, making it easy to operate even by inexperienced operators.
The packaging equipment adopts automatic control system and PLC touch screen operation interface. This makes it possible for one operator to complete all the packing procedures.
Multifunctional blister forming machine can work at a high speed, which can meet the requirements of mass production.
Due to its advanced technology, the packaging equipment facilitates high accuracy packing of products.
This makes it suitable for packaging of precision products like medicine, pharmaceutical, chemicals among others.
Thermoforming blister packaging machines come with a variety of options that allow you to customize their blisters according to your needs.
For example, you can use different types of materials for making your blisters; including plastic films and foils.
You can also choose between different types of inserts for holding your items together (such as foam or paper).
You can even add special designs and logos onto the front surface of your blisters if you want them.
There are many types of blister packages available including:
Clamshell Blister Package
A clamshell blister is similar to a blister card except that it consists of two halves instead of one whole piece of plastic material.
clamshell blister package
The two halves are hinged together at one end and are separated at the other end by a perforation.
A small card-shaped package that contains one or more items inside it.
The item(s) can be removed from the blister card by peeling off its top layer or by punching out holes from its top layer using a hole puncher tool.
Trapped Blister Package
Trapped blister packaging consists of two halves that form a shell to protect the product. These halves are then adhered together with a plastic or paper strip.
The strip is inserted into the bottom half and then folded over into a tab. This tab is used to pull open the top half of the packaging to reveal the product inside.
trapped blister package
Trapped blisters are commonly used for pharmaceuticals, cosmetics and over-the-counter drugs.
They are also used for other products such as clothing accessories, collectibles and toys.
Slide Blister Packs
Slide blisters are a type of blister packaging that protects its contents through the use of a slide-off lid that typically has an adhesive backing.
They are frequently used in pharmaceutical applications, but can also be found in retail sales.
Slide blisters can hold everything from pills and tablets to electronic devices and other products.
Face-Seal Blister Package
Face seal blister packaging is a type of packaging with a pre-formed plastic film that is placed onto the front of a product and sealed.
Face seal blisters consist of a plastic backing with a front and back window made of clear or opaque material.
They are used for pharmaceuticals, cosmetics, and electronic devices.
The products are sealed with a top lid and a bottom lid that has an adhesive backing. When you press down on these lids, they make an airtight seal around your product.
Skin Blister Pack
With this blister pack type, the products themselves act as molds.
The thermoforming blister packaging machine sandwiches the product between the heated plastic film, and vacuums the air at the center part.
Full wrap blister packaging is similar to skin blister packaging, but it is larger and more durable than skin blister packaging.
This type of packaging uses a full wrap around the product instead of just exposing the top part.
They are typically used for larger items like batteries and other heavy objects that need extra protection during shipping or storage.
Blister packaging machine maintenance is an important aspect in the operation of the equipment. You should pay great attention and understand how best to do it.
For that matter, we are going to look at the maintenance guidelines for thermoforming blister packaging machine:
Regular Cleaning Of The Equipment
The first thing that you need to do is to clean the machine on a regular basis.
Cleaning will help in removing any dirt or dust that may have accumulated over time. This is important because it will prevent any damage to the machine.
Lubrication Of Moving Parts
You need to lubricate all the moving parts of the thermoforming blister packaging machine to prevent wear and tear of these parts.
It also helps in ensuring smooth functioning of all these parts, which in turn ensures efficient operation.
Check For Any Leaks Or Loose Components
Another important aspect of blister packaging machine maintenance is checking if there are any leaks in the system or not.
If there are any leaks in the system then you need to fix them immediately as they can cause serious problems.
You should also check if there are any loose screws or nuts that have come off due to vibrations during operation.
Replace them accordingly so as to ensure smooth functioning of your blister packaging machine.
For all your thermoforming blister packaging machines, contact us now.