11 Types of Stretch Wrap Machines to Choose for Your Packaging

Stretch wrapping machines play an integral role in modern packaging solutions.

Currently, there are 11 top stretch wrapping machines you can integrate in your packaging line. Of course, they have varying features, making them suitable for a wide range of applications.

Let’s look at some of the most common machines:

What is Stretch Wrapping Machine?

Stretch wrap machines are machines you use to wrap products. These machines use stretch films to firmly and securely wrap products to ensure the products are secure.

Stretch Wrapping Machine
Stretch Wrapping Machine

There are different types of stretch wrap machines. They include;

1. Manual Stretch Wrap Machine

A manual stretch wrap machine is a machine that is fully manual and requires humans to operate it. It is also known as a hand wrapping machine. This machine is for low-volume operations since it is slow compared to the others.

Working Principle:

The first step includes loading the stretch film onto the film holder and then putting the product on the machine.

The next step involves pulling the wrap and then attaching it to the load. The hand-wrapping machine has tension control, to adjust the film tension.

You should make sure that you are stretching the wrap as you layer it on the load. The stretch wrap should overlap the other layer on every side ensuring maximum coverage.

After you have wrapped the load well enough, cut the film from the rest of the roll. Then finally secure the end of the film to the load firmly to ensure it doesn’t unwrap. Use adhesives if necessary.

Manual Stretch Wrap Machine
Manual Stretch Wrap Machine

Advantages

The advantages of a manual stretch wrap machine include;

  • Cost efficiency
  • Portability
  • Ease of use
  • Flexibility

 Uses

People use it in the construction industry to wrap products such as pipes, and lumber. The wrap ensures the product is secure and also protects it from damage.

2. Semi-Automatic Stretch Wrap Machine

A semi-automatic machine is an equipment designed to streamline the packaging of products. It combines manual intervention with automated features increasing effectiveness and consistency. They are ideal for medium-volume operations.

Working Principle

Place the load in a rotating turntable that will spin the pallet and ensure to evenly apply the stretch film. The film carriage will hold the stretch film, which will move up and down and vice versa to wrap the load fully.

The operators use the control panel to set wrapping parameters such as the tension of the film and the number of wraps. There is minimal manual intervention required as the machine automatically wraps the pallet according to the preset parameter.

Semi-Automatic Stretch Wrap Machine
Semi-Automatic Stretch Wrap Machine

Advantages

  1. Semi-automatic stretch wrap machine is efficient and fast increasing productivity
  2. It is easy to use as it has user-friendly controls
  3. It is very versatile as it has adjustable settings to accommodate different load sizes
  4. It is cost-effective as it reduces labor costs as a significant portion of the process is automatic.
  5. Semi-automatic stretch wrap machines with scales allow wrapping and weighing pallets to streamline the process

Uses

  • It also secures merchandise for safe shipment.
  • In manufacturing, it helps in component bundling and product protection from moisture and dust.
  • Ensures the maintenance of freshness and prevent contamination
  • Aid in pallet wrapping for storage and transportation in warehousing

3. Fully Automatic Stretch Wrapper

A fully -Automatic Stretch wrapper is an advanced equipment used for packaging items with a stretch film that does not require manual intervention. They are ideal for high-level operation because of their high speed and efficiency. They are the best stretch wrapper machines.

Fully Automatic Stretch Wrap Machine
Fully Automatic Stretch Wrap Machine

Working Principle

Products are automatically loaded onto the conveyor. The film carriage will automatically hold the stretch film, which will move up and down and vice versa to wrap the load fully.

The operators use an advanced control panel to set wrapping parameters such as the tension of the film and the number of wraps. When the wrapping cycle comes to an end, the machine automatically seals the film preparing it for the next load.

Advantages

  1. A fully automatic stretch wrapper is highly efficient
  2. It has sophisticated and advanced systems ensuring precise adjustment and uniform wrapping.
  3. The entire wrapping process is automated and thus needs no manual intervention
  4. It has automatic film-cutting and sealing capabilities that reduce film waste and ensure a clean finish.

 Uses

  • It is used in large warehouses and distribution centers to secure large volumes of pallets for storage and shipment.
  • It is used in e-commerce to automate the wrapping of voluminous orders and ensure order fulfillment.
  • In manufacturing, it helps in component bundling of large volumes of items for internal transport and external shipping.
  • Fully automatic stretch wrap machines are used in the mass packaging of food products and beverages to ensure the maintenance of freshness and prevent contamination

4. Turntable Stretch Wrapper

A turntable stretch wrapper is also called a pallet stretch or rotatory arm stretch wrapper. It wraps palletized loads with stretch film helping with the protection of goods during transportation and storage.

Working Principle

Place the pallet on the turntable. Use manual or automatic film attachment to attach the film to the pallet. Use the control panel to adjust the wrapping settings. The film carriage moves up and down with the stretch film ensuring full coverage as the turntable rotates.

When wrapping is complete the machine stops and the film is cut manually or automatically. The pallet is now ready for storage or shipment.

Turntable Stretch Wrapper
Turntable Stretch Wrapper

Advantages

  1. Turntable stretch wrapper ensures load stability
  2. It is faster compared to manual wrapping enhancing productivity while reducing labor costs.
  3. Turntable stretch wrapper is versatile.
  4. It saves material costs because of the pre-stretch mechanisms that reduce film usage.

Uses

  • Turntable stretch wrapper is often used in warehouses, distribution centers, and manufacturing facilities to efficiently wrap products for storage and distribution.
  • It is ideal for food, beverages, and pharmaceuticals as it securely wraps products preventing contamination.

6. Straddle Stretch Wrapper

A straddle stretch wrapper is also called an overhead stretch wrapper or a rotatory arm stretch wrapper.

It is a packaging equipment that wraps palletized loads with stretch films but unlike turntable stretch wrappers it holds the pallet stationary as the wrapping arm rotates around it. It is best for heavy loads.

Straddle Stretch Wrapper
Straddle Stretch Wrapper

Working Principle

pallets are automatically loaded onto the designated wrapping area. Manually or automatically attach the film to the pallet. Use the control panel to adjust wrapping settings and initiate a wrapping cycle.

The rotatory arm moves around the pallet as the film carriage holds the stretch film, moves up and down, and vice versa to wrap the load fully. When the wrapping cycle finishes, the machine automatically seals the film, preparing it for storage or shipment.

Advantages

  1. A straddle stretch wrapper is ideal for heavy loads that may be difficult for a turntable to handle
  2. It is faster compared to manual wrapping enhancing productivity while reducing labor costs.
  3. It saves material costs because of the pre-stretch mechanisms that reduce film usage.

Uses

  • It is used in large warehouses and distribution centers to secure pallets for storage and shipment.
  • Straddle stretch wrappers are useful in pharmaceuticals and healthcare. It secures medical supplies preventing contamination.
  • It is useful for wrapping heavy loads with irregular shapes.

6. Horizontal Stretch Wrapping Machine

A horizontal stretch wrapping machine is a machine that is designed to apply a stretch film horizontally around a load. It wraps the load from the side making them long, narrow-shaped products.it is ideal for construction industries.

Horizontal Stretch Wrapping Machine
Horizontal Stretch Wrapping Machine

Working Principle

The first step involves product placement on the wrapping area. The product is placed using a forklift.

You then place the stretch film on the film holder that has a rotary ring. You should ensure it is firmly secured.

The rotary ring then spins in circles dispensing the stretch film around the product. The film wraps the product in several layers to ensure it is firm and well-secured.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method.

Finally, the product is unloaded from the machine.

Advantages

  1. This machine is easy to use
  2. It reduces labor costs
  3. The machine is versatile
  4. This machine enhances productivity
  5. Increased efficiency

Uses

  • You can use it to wrap products in construction, manufacturing, the food and beverages industry, and many other places.                                

7. Rotary Ring Stretch Wrapper Machine

This is a type of stretch wrap machine that has a rotary ring that enables the wrapping of the products fast and efficiently.

Working Principle

The first step involves product placement on the wrapping area. The product is placed using a forklift.

You then place the stretch film on the film holder that has a rotary ring. You should ensure it is firmly secured.

The rotary ring then spins in circles dispensing the stretch film around the product. The film wraps the product in several layers to ensure it is firm and well-secured.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method.

Finally, the product is unloaded from the machine.

Advantages

  1. This machine enhances productivity
  2. It reduces labor costs since most if not all processes are automated
  3. The machine is versatile
  4. Increased efficiency
  5. They have high-speed operations
  6. Rotary ring stretch machines are safe and easy to use

Uses

  • The pharmaceutical industry uses this type of machine to wrap pharmaceutical products.
  • In logistics and distribution, the machine wraps the load for transportation.
  • In the manufacturing industries, the machine wraps goods that are ready for shipment.
  • It is used in the food and beverage industry.
  • In construction
  • The machine is used by retailers to wrap different consumer products.
Rotary Ring Stretch Wrapper Machine
Rotary Ring Stretch Wrapper Machine

8. Conveyorized Stretch Wrap Machines

Conveyorized stretch wrap machines are that you can use to wrap products. This machine has been incorporated with conveyor lines for high-volume and efficient wrapping.

Working Principle

The first step involves placing the product on the wrapping area using conveyor belts.

The machine then places the stretch film on the film clamping system that has a rotating arm. You should ensure it is firmly secured.

The rotating arm then moves in circles dispensing the stretch film around the product. The film wraps the product in several layers to ensure it is firm and well-secured.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method. Finally, the product is unloaded.

Conveyorized Stretch Wrap Machine
Conveyorized Stretch Wrap Machine

Advantages

  1. This machine is easy to use
  2. It reduces labor costs since most if not all processes are automated
  3. The machine is versatile
  4. Conveyorized stretch wrap machines enhance productivity
  5. Increased efficiency

Uses

  • The pharmaceutical industry uses this type of machine to wrap pharmaceutical products.
  • In logistics and distribution, the machine wraps the load for transportation.
  • In the manufacturing industries, the machine wraps goods that are ready for shipment.
  • It is used in the food and beverage industry.
  • In construction, you can use it to wrap products.
  • The machine is used by retailers to wrap different products.

9. Portable/Mobile Stretch Wrap Machine

A portable/mobile stretch wrap machine is a type of wrapping machine that you can move from one place to another. They are very flexible and you can use them to wrap products from any place.

Working Principle

The first step involves bringing the portable stretch wrap machine to where the products need wrapping. Then you place the product on the wrapping area.

You then place the stretch film on the film dispenser. You should ensure it is firmly secured.

You then guide the machine around the load then it dispenses the stretch film around the product. The film wraps the product in many layers to ensure it is firm and well-secured without damaging it.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method.

Mobile Stretch Wrapping Machine
Mobile Stretch Wrapping Machine

You then unload the product from the machine.

Advantages

  1. Since the machine is portable you can use it anywhere
  2. It is quite versatile and can accommodate several shapes and sizes
  3. This is one of the most cost-effective stretch wrap machines
  4. A portable stretch wrap Is quite easy to use
  5. It has consistent wrapping quality
  6. The machine improves safety

Uses

  • The pharmaceutical industry uses this type of machine to wrap pharmaceutical products.
  • In logistics and distribution, the machine wraps the load for transportation.
  • In the manufacturing industries, the machine wraps goods that are ready for shipment.
  • It is used in the food and beverage industry.
  • In construction, you can use it to wrap products on-site.
  • The machine is used by retailers to wrap different products on-site.

10. Rotary Arm Stretch Wrapping Machine

Just from the name, rotary arm stretch wrappers use a rotating arm mechanism to wrap large and heavy products with a stretch film.

Working Principle

The first step involves product placement on the wrapping area. The product is placed using a forklift.

You then place the stretch film on the film holder that has a rotary arm. You should ensure it is firmly secured.

The rotary arm then spins in circles dispensing the stretch film around the product. The film wraps the product in some layers to ensure it is firm and well-secured.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method. Finally, the product is unloaded.

Rotary Arm Stretch Wrapping Machine
Rotary Arm Stretch Wrapping Machine

Advantages

This machine’s advantages include the;

  1. Versatility
  2. It saves on labor costs
  3. It has an increased efficiency
  4. It has consistent wrapping quality
  5. The machine improves safety

Uses

  • In the manufacturing industries, the machine wraps goods that are ready for shipment.
  • The pharmaceutical industry uses this type of machine to wrap pharmaceutical products.
  • It is used in the food and beverage industry.
  • In construction, you can use it to wrap bulky products.
  • In logistics and distribution, the machine wraps pallets for transportation.

11. Orbital Stretch Wrappers

Orbital stretch wrappers are one of the many types of stretch wrappers. This machine is common and many industries use it to wrap long and flat products. Some of the products are pipes and carpets.

Orbital Stretch Wrapper
Orbital Stretch Wrapper

Working Principle

An orbital stretch wrapper works by wrapping the product in either a vertical or horizontal manner. The first step involves product placement on the wrapping area.

You then place the stretch film on the film holder that has a rotating ring. You should ensure it is firmly secured.

The rotating ring then moves in circles dispensing the stretch film around the product moving either horizontally or vertically. The film wraps the product in several layers to ensure it is firm and well-secured.

After the wrapping is done the machine cuts the film and the end is secured using the most appropriate sealing method. Finally, the product is unloaded.

Advantages

  1. An orbital stretch wrapper is versatile
  2. It saves on labor costs
  3. It has an increased efficiency
  4. It has consistent wrapping quality

Uses

  • An orbital stretch wrapper is common in the construction industry. It wraps long and irregularly shaped products.
  • In metalworking, you use it to wrap sheets, fabricated metal products, metal rods, and many more.
  • You can use the machine in the textiles industry to wrap rolls of carpet and other fabrics.
  • In the woodworking and furniture industry, the machine wraps furniture pieces and other wood products.

Conclusion

If you are looking into buying a stretch wrap machine, ensure you do your research well to get the best machine for you. From the above article, we learn the different types of machines and their uses.

More Resources:

Stretch Wrap – Source: WIKIPEDIA

Types of Packaging Machines – Source: JOCHAMP

Shrink Wrapping Machines – Source: JOCHAMP

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