Round Soap Wrapping Machine – A Complete Buying Guide

If you are manufacturing round soap, then probably you are looking for an efficient and reliable packaging machine for your product.

To bridge the market gap, Jochamp engineers have specifically optimized a unique packaging machine for round soap. Therefore, if you are looking for a packaging machine you can integrate in your production line, then we have this functional machine for you:

What is a Round Soap Wrapping Machine?

A round soap wrapping machine is a fast-moving packaging system tailored to uniformly apply a protective film over raw, cylindrical soap bars. The machine essentially forms the wrapping film, encloses the respective soaps, and secures their seals before spitting them out as ready-to-use round soap bars.

Why Invest in a Wrapping Machine for Round Soap

As a manufacturer of round soap bars, you need to securely wrap the soaps before releasing them for distribution. A well-wrapped soap preserves the quality and scent of the soap while also capturing the eyes of prospective customers. This is only made possible by an automatic soap wrapping machine, which promises;

• Increased Packaging Speed: Switching to a soap wrapping machine guarantees greater productivity. It increases the number of round soaps packaged per minute up to 30 soaps per minute with a standard packer or even 120 plus soaps with an advanced industrial machine.
• Easier Integration with Round Soap Making Machine: The round soap packer is designed with the soap-making machine in mind. Therefore, you can easily connect it to the soap maker to create a comprehensive round soap production line.
• Improved Hygiene: As opposed to packaging by hand, the machine reduces interaction with the product, thus eliminating any window of opportunity for germs to infiltrate the soap.
• Precise Cutting and Wrapping to Reduce Material Wastage: The soap wrapping machine boasts pinpoint accuracy when forming the soap wrapper, thus ensuring you use the least amount of wrapping material possible.

Types of Round Soap Wrapping Machine

· Horizontal Flow Wrapping Machines

These soap packers execute the wrapping process by running the round soaps across multiple packaging stations aligned in a horizontal line. A conveyor belt linked to a round soap-making machine collects the round soaps and delivers them to the wrapping station, where the wrapping film is automatically formed around the soap before being sealed.

Features

• High-speed wrapping
• Airtight soap wrapping
• PLC control system
• Human-machine interface
• Compatible with kraft paper, wax paper, and other packaging options

· Pleat Wrapping Machine

This round soap packing machine is most exploited in luxury soaps because it produces neatly wrapped soaps with a premium feel. The automated packer creates pleats of the wrapping material around the soap while placing labels at the soap’s center. It features prominently in soap manufacturing factories dedicated to producing luxury round soaps for luxury hotels and renowned cosmetic brands.

Features

• Automatic soap and wrapping film feeding
• Precise wrapping material cutting
• Hygienic design
• Pleat wrapping system
• Adjustable settings

· Shrink Wrapping Machines

The shrink wrapping machine encases round soap bars with a tamper-proof film of polyolefin or any other shrinkable wrapping material to keep the soap safe from contaminants and moisture. Loosely enclosed round soaps are fed to a heat chamber where controlled heat is applied, forcing the wrapping film to wrap around the soap tightly. Some shrink wrapping systems are fitted with infrared heaters, which are more efficient.

Features

• Photoelectric detection.
• Automated sealing and cutting.
• High packaging speeds.
• Tamper-proof wrapping.
• Compatible with breathable wrapping films.

Factors to Consider before Buying a Round Soap Wrapping Machine

You cannot afford to buy a round soap wrapping just on impulse. Calculated deliberation is needed to ensure that your packer complements your soap manufacturing machine and helps you achieve your production goals. You need to factor in:

• Wrapping Speed and Accuracy: Evaluate the number of soaps the machine can package in a minute, and how accurately it cuts and seals the wrapping material.
• Soap Size based on Diameter and Height: Bear in mind the distinct sizes of soap you intend to package to ensure that the machine supports such dimensions.
• Level of Automation: Determine the functions automated by the machine and to what degree. Does it automate all functions or just a few?
• Ability to Handle Different Wrapping Materials: Look at the range of packaging materials supported by the soap wrapping machine. Is it compatible with one type of material, or does it support numerous options?
• Sealing Mechanism: Is the machine endowed with an automatic sealing mechanism, and if yes, which type of sealing mechanism? Ensure that the mechanism is accurate and effective.
• Printing, Labelling and Coding: Find out if the machine supports secondary packaging processes such as labelling and printing. If it does, the better, since you will not incur the cost of procuring a separate printing and labeling machine.
• Soap Wrapping Machine Prices: Finally, and most importantly, deliberate on the cumulative cost of purchasing, installing, and running the machine. Then weigh this against your projected returns.

Why Choose the Jochamp Soap Wrapping Machine

The Jochamp soap wrapping machine is an advanced packaging system fitted with a PLC control system to help you wrap round soaps with much ease and faster timelines. Whether you are looking to package toilet soap, hand soap, or luxury soap, this machine has you covered. It detects and displays failure points, saving you unprecedented losses, and features a labelling system.

Packaging round soap by hand, especially on a large scale, would require an enormous amount of manpower and take ages to execute. However, thanks to round soap wrapping machines, you can package hundreds of soaps in a minute without experiencing any packaging inconsistencies.

Additionally, you can integrate this machines with coat cartoning machine and other support equipment. Let us know your specifications in your soap production facility for a complete turnkey solution – request to a quote now.

FAQs

1. Can you integrate a round soap wrapping machine with a cartoner?

Yes. Integrating round soap wrapping machines with cartooning machines is not only possible, it is highly recommended. By linking the two, you can greatly speed up soap production.

2. Can your round soap wrapping machines handle other soap shapes?

There are round soap wrapping machines designed to exclusively handle cylindrical soaps, making them incompatible with other soap shapes. However, most soap packers can be fine-tuned to accommodate a whole range of other soap shapes.

3. Do you offer soap wrapping machine replacement parts?

Yes. In addition to our diverse array of soap wrapping machines, we offer standard and custom-made spare parts compatible with our machines. Get in touch with us to get the latest prices on our high-quality soap wrapping machine spare parts.