Using robot cartoners has benefits like:

Reduce Labor Cost

One of the robotic cartoner is that it saves money on the workforce.

Expensive employee turnover is challenging, leading to inefficiencies, high costs, and compromised product integrity.

It also reduces staff congestion because no human is involved in the process.

Improved Speed And Efficiency

Another advantage of robotic cartoning is that it operates at high speed and efficiency compared to other machines.

The robot cartoning usually features integration and software programmed for faster motions with the least amount of injury or risk.

Reduces Employee Injury

Packing typically necessitates a lot of hard effort, and using various types of machinery can result in many injuries to staff.

However, robotic cartoning can lower many injuries because the system operates without the involvement of any staff.

Flexibility

The adaptability of a robotic cartoner allows it to handle any changes that occur during the cartoning process.

It could need changes to the end effector’s programming and software interface to allow for the execution of numerous formats.

Durability

Manufacturers do not need to be concerned about the robotic cartoner’s longevity because they are typically built of stainless steel, renowned for being durable and long-lasting.

The only thing to be done when employing a robotic cartoner is to maintain it to provide the manufacturer with extended service.

Zero downtime

Another advantage is that robotic cartoners do not require any breaks when the operation begins unless maintenance is required.

With their advanced monitoring system, maintenance can be planned ahead of time to avoid any faults.

It can be determined whether attention is required throughout the robot cartoning process.

As a result, the producer will not waste time cartoning due to breakdowns or productivity delays.

Some of the uses of the robotic cartoners are:

• You can also utilize the robotic cartoner to side seam the carton joints with various items.
• They also used to seal the cartons before transporting and storing them.
• When necessary, they are also utilized to print labels on boxes.
• Typically, the robotic cartoner will place a product or package into the boxes.
• Robotic cartoners also input material and goods into the system, categorize them, and convey and mechanically fold the carton leaflets.
• They’re also used to form cartons from blanks to stand straight for straightforward product packaging.
• The robotic cartoner is used to construct the cartons facing upwards and close the bottom half of the carton.
• They also place a product in the cartons or package the products in the appropriate cartons.
• Another function of the robotic cartoner is to fold the upper sleeves of the cartons appropriately.

Horizontal Cartoner With Robotic Loader

Products are generally put into the cartons from the side with a horizontal cartoner with a robotic loader.

This robotic cartoning equipment may work in both intermittent and continuous modes. They’re primarily used in the food and pharmaceutical industries.

horizontal cartoner with robotic loader

Advantages

• It is simple to use.
• It saves a lot of time due to its fast manufacturing speed.
• Compared to other robotic cartoning machines, it is one of the safest.
• Typically provides a powerful platform for other processes, making it simple to maintain and clean.
• It is inexpensive to manufacturers.

Robotic Vertical Cartoning System

The product and cartons from the system feeding vertical are usually introduced into the robotic vertical cartoning system.

It can usually handle a wide range of products and is great for bottles and jars. Cosmetics, pharmaceuticals, and food industries are the best candidates.

Advantages

• It usually enables simple and reliable formatting adjustments.
• It’s a versatile system that can use both intermittent and vertical cartoning methods.
• It’s simple to customize by adding any new equipment.
• Because it includes an accessible workstation, you can utilize it for additional cartoning tasks.
• Because of its open construction, it is simple to clean.
• It only necessitates a small amount of area.

Side Load Robotic Cartoner

The load on the side of the cartons is usually loaded through the flap openers into the end on top of the carton by a robotic cartoner.

A rapid and efficient robotic cartoner usually ensures a trouble-free operation. Cosmetics, medicines, and the food industry are just a few applications.

side load cartoning machine

Advantages

• It is quicker, resulting in cost savings.
• It’s adaptable
• Helps to avoid a lot of waste
• Can be used for high-volume cartoning
• It is exact and accurate.

You may be interested in side load case packer.

Top Load Robotic Cartoning Machine

A top-loader robotic cartoning machine is multifunction equipment that can load products from the top and move them to an end cartoner’s moving infeed.

It’s adaptable and ideal for high-volume packaging. This machine is usually easy to maintain.

Advantages

• It’s simple to use.
• It has a cheap cost of upkeep.
• The machine is adaptable to different carton sizes.
• It’s quick, with repeatable size changes.

You may also like top load case packer.

Intermittent Motion Robotic Cartoner Machine

It’s almost the same for intermittent robotic machine cartoning as continuous motion robotic machine cartoning.

The only difference is usually the speed, approximately 150 times slower.

The speed slowdown is usually caused by the machine stopping and allowing time for the cartoning cycle to complete.

It’s also suited for various applications, depending on the manufacturer’s needs.

intermittent motion cartoner machine

Advantages

• Allows for the cartoning cycle to occur
• It’s also effective.
• Saves manufacturers money on production costs
• The machine is well-known for its precision.
• It’s simple to alter.

Continuous Motion Robotic Cartoner Machine.

It is best known as high-speed robotic cartoning equipment that may be utilized in a high-speed production line.

It is primarily used for regular-shaped cartons that require little or no additional handling.

Typically, it includes a pneumatic photo electro-mechanics mechanism that helps with all of the machine’s speed functions.

continous motion catoner machine

Advantages

• It is frequently operated at high speed.
• It is well-known for being extremely accurate, resulting in increased cartoning efficiency.
• Lowers the cost of manufacture
• Because of its rapid speed, it saves time.

Below are some of the parts of the robotics cartoner machine

Electric Motors And Panels

It is the power supply for the overall robotic cartoner machine operation system in this portion. Because all mechanical and electrical circuits are configured here, it’s also known as the machine’s heart.

Control Panel

It is a component that allows the robotic cartoner machine’s overall process to be configured and designed for a specific control module.

Also, it is recognized to perform functions such as product numbering according to pack control, print control, fluid and electrical indications, and carton numbering according to control.

Lubrication System

The lubrication consistency of the machine will usually influence the bearing, gear, and belt lifespan. It is where all of the lubrication is done to guarantee that the activities operate smoothly and that no breakdowns occur during the process.

Sensor

It is a component in the robotic cartoning machine that detects any errors or when the machine has to be shut down for maintenance.

It usually sounds an alarm at the exact location where there is a problem.

Guide Rail, Carton Chute, Rollers, And Conveyor

The conveyor is generally interconnected with rollers to promote the transportation of cartons from one area to another.

They usually get their motions from a running engine with a gearbox to set the speed and are directed by the rail defining the runway.

Depending on the machine design, a chute concept will be used to dump the products from cartoning into larger boxes for storage.

An Ink Jet Printer

The robotic cartoning machine is always equipped with an inkjet printer with at least three rows of writing options.

This section lists the manufacturing dates, product precautions, and expiration dates.

Pneumatic System Is A Cartoning Pack Tooling.

The robotic cartoning machine is in charge of the actual cartoning in this part.

The vacuum suction controlled by the pneumatic system always comes into play on the drawing blank to start the process.

A portion where cartons are placed is known as the carton pack tooling. It usually consists of a front and back segment with a front plate in the middle.

The middle of the plate is always moveable and can be changed to the length of the carton.

The robotic cartoning machine works with the following process;

Under The Box Action

It’s usually the initial step at this point when a sucker on the carton feeds mouth the stick carton downwards along the carton line.

Meanwhile the plate pushed to build the rail guide clamping box.

From the upwards base, two screens go ahead. It usually ensures that the carton is delivered at the correct angle to the loading zone.

Loading Zone

It is the filling machine’s stage; typically, the product is inserted reasonably simply using a feeding screw to drive the carton manufacture. It usually only takes a few moments.

Folding Mechanism

It’s the following phase after the loading zone; typically, there’s a plate push that flips up, a lower end flap that closes, and then the upper ears are closed.

The rotational motion folds and presses the cartoning ears as lining along the rail fully. Mechanical rotary motion and chain operation will be meticulous, leaving no stone untouched.

Cover Actions

The final stage will define the robotic cartoning machine process’s integrity. The carton will be folded into a tongue and then forced to bend using plate pressing.

This procedure will entail a succession of components and pieces that will work together to maintain consistency and precision.

Production Capacity of the Robotic Cartoner Machine

One of the features to consider is the robotic cartoning machine’s capacity, which will influence the robotic cartoning machine’s pricing.

It’s crucial to know how many output units the machines can handle per hour.

Robotic cartoner machines are available in a variety of designs and capacities.

If you require a robotic machine with an extensive product line, it will be more expensive than one with a modest production line capacity.

Product Type

It has always been a critical feature, and robotic cartoner machines are commonly utilized in various industries for varied products.

As a manufacturer, you must consider these features with the production line you require.

It will aid in determining the machine’s design and the carton sizes that will be employed throughout production.

Durability

Another vital element for a manufacturer is longevity. No manufacturer in the production business needs a machine that isn’t long-lasting.

Robotic cartoner machines must have a long service life and low maintenance costs. Stainless steel robotic cartoner machines are often the best recommendations.

Additional Equipment And Accessories

As a manufacturer, you should usually think about robotic cartoning machine features that allow you to readily integrate any equipment or accessories, such as robotic gadgets.

This trait is commonly found in robotic cartoners that are both flexible and rigid. Its functionality allows you to upgrade in the future if necessary.

Safety Of The Robotic Cartoning Machine

Another critical characteristic of robotic cartoning machines is their safety, ensuring optimal and precise manufacturing.

This device will detect any machine flaws and protect the technician from damages or injuries during the operation.

The robotic cartoning machine will be chosen depending with:

• As a manufacturer, you must select an automatic robotic cartoning machine based on the product size you wish for the carton.
• You must also select an automatic robotic cartoner machine based on the number of products you plan to package.

There are machines here that manufacture huge volume products and equipment that produce small volume products.

• You must also select a robotic cartoner machine based on the size of cartons to be used during the manufacturing process.
• Another factor to consider is the autonomous robotic machine’s speed.
• As a manufacturer, you should select automatic robotic cartoning equipment based on the area available for installation.

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