It offers a broad range of benefits in various carton packaging applications.

Some notable advantages of this machine are as follows;

Improves Productivity

The ultra-high speed nature and automation features of this machine increase operational productivity when using it in cartoning applications.

It guarantees consistency, accuracy, high standards, and better resource management, enhancing easy budgeting.

User-Friendly

Most of these machines are quite easy to operate hence do not necessarily require in-depth knowledge to use.

Ordinarily, this is advantageous since it means you can use it in widespread operations of all sizes with non-technical operators.

The automation of this machine makes it possible to prevent it from breaking down into many factors.

For instance, it includes complete overload protection on all drives and loading systems to enhance safety and has a manual override power supply.

Ideally, it performs quality control testing and allows the operators to retain whole control with a manual power override feature.

This equipment delivers immense quality control and consistency over manual and semi-automatic units.

Of course, consistency is imperative in large volume production since it enhances branding opportunities.

Easy To Customize

It has several features making it easy to customize the design to customer’s needs.

As such, it ensures the customers get right solution to fit their specific requirements.

Highly Cost-Effective

This machine reduces labor costs since it eliminates need for manual work.

Ideally, a single operator can conveniently operate about 2-3 conveyor lines, thus eliminating need for many workers within the vicinity.

In the long run, you’ll save a considerable amount of money, which helps in business growth, sustainability and profitability.

High Speed Vertical Cartoning Machine

It is engineered for high volume and fast speed production with innovative technology guaranteeing desired results regarding efficiency, productivity and solidity.

As the name indicates, this machine introduces items and cartons from the feeding system vertically.

Besides, it features a “no carton/no product” function preventing picking of relevant cartons from avoiding rejection.

high speed vertical cartoning machine

The upper and lower flaps closing stations in this equipment complete their operations and ensure glue application and drying.

High Speed Horizontal Cartoning Machine

This variant puts items into the sideways cartons and can work in continuous or intermittent mode.

It features a balcony style design that facilitates faster and easy cleaning and can pack up to 300 cartons per minute, depending on model.

high speed horizontal cartoning machine

This design offers continuous motion, and you can easily integrate it with other machines to complete a packaging line.

It is the most suitable high speed cartoning machine variant for large production volumes.

This machine adopts high speed control and PLC control, and HMI interface.

high speed continous cartoning machine

You can continuously operate this equipment to complete manual folding, opening carton, block boxing, batch numbering and sealing.

Intermittent Motion High Speed Cartoner Machine

It is a compact machine with a working area in a cantilever layout.

The primary structure features a vertical partition to separate rear drive section from the front operating zones.

This equipment runs stable and offers easy changeover for various carton sizes.

It can fold leaflets, open the cartons and fill products inside the cartons.

intermittent motion high speed cartonar machine

Moreover, you can connect it with blister machine, over-wrapper and pillow pack machine etc., to create a production packaging line.

This equipment offers a wide range of applications, and the common ones include the following;

Food packaging – The notable foods packaged using this machine include ice cream, pastries, chocolates, tea bags, coffee, water rolls etc.

Medicinal packaging – In pharmaceutical production, the notable products this machine packs are vials, tablets, capsules, medicine bottles, oral liquid, bagged granules etc.

Automotive parts packaging – Some common auto parts packed using this equipment are spark plugs, bulbs, valves, gaskets, piston rings, filters etc.

Stationery packaging – The items here include staplers, building blocks, chalks, playing cards, pens, books etc.

Fragile products packaging – Examples of such items include switches, sensors, chargers, sockets, electric relay, bearings etc.

Personal care items packaging– This involves packaging of toothpaste, toiletries, perfume, mosquito-repellent incense, facial masks, condoms, cotton pads, diapers etc.

high speed auto cartoning machine

This machine is typically made of a wide range of parts and components integrated together to provide a single functional unit.

Each part plays a distinct role in the machine, and the main ones include the following;

• Product loader
• PLC control module
• Photo-electric sensor
• Carton box loader
• Transistors
• Vacuum generator
• Inverters
• Air filter
• Sucking disc
• Power supply switch
• Conveyor unit
• Encoder
• AC Contactor
• Emergency stop button
• Index drive
• Relays
• Lubrication unit
• Inkjet printer
• Proximity switch
• Solenoid valve

Often, the actual working principle of this equipment varies depending on the specific variant you are using.

However, the basic aspects surrounding how this machine works include the following;

Setting Empty Cartons In Place

The cartons move from blank carton zone via the feeding unit.

Each carton opens up at the correct angles through the assistance of a push plate and guide rails.

Here, the machine folds the cartons through a series of push and suction systems to create the right shape.

Loading Zone

Once at the loading zone, this equipment loads the products into the carton.

Loading mechanism may vary depending on the actual type of high-speed Cartoner you are using.

Folding Zone

The conveyor system moves the cartons to the folding zone, where the flaps of the carton boxes are folded.

This machine folds the right and right ear of the cartons through rotary movement.

Motors then push the push plates as it folds the carton ears to form the tongue.

Carton Sealing

Conveyor then moves the carton boxes to the sealing zone for tucking in the tongue.

Pushing plate triggers a push on the tongue leading to a fastening lock forming a seal.

The machine inspects cartons before shifting them to the loading area.

Ordinarily, different high-speed cartoners have varied features based on design construction and working principle.

However, the notable features you are likely to find across different variants include the following;

• Stainless steel framing material cover and aluminum alloy glass tempered glass protective door.
• Relatively long conveyor belt of up to 1600mm.
• Continuous and full-automatic operation mode with an ultra-high speed of up to 150-300 cartons per minute.
• Adaptive reliable automatic and mechanical overload protection devices for damage prevention.
• PLC control unit and electro-optical tracking unit for monitoring process packaging. It also detects errors and problems and alerts the operator.
• Integrated Human-Machine Interface for convenient adjustment of every step.
• Power supply of up to 380V 50Hz

This cartoning machine offers different loading options, which include the following;

End Loading

It merely refers to the type of carton packaging from the end of a horizontally placed carton box. This loading option is ideal, especially when using the high speed horizontal cartoning machine.

Top Loading

This is a carton loading option that takes place from the top of the carton that is vertically positioned. It is more suitable when working with high speed vertical speed cartoning equipment.

• Open Top Tray

As the name indicates, it allows packaging of cartons from an open-top. You can use horizontal or vertical high speed cartoning machines to fill this type of loading option.

• Hooded Tray

It is the loading option for cartons with enclosures. The most suitable machine for a hooded tray-loading option is a high speed intermittent cartoning machine.

• Wrap Around Case

All the sides of the cartons used in this type of loading are loose and attached when completely packed.

Some primary guidelines for installing this equipment include the following;

• You can install this equipment in rooms with good ventilation and sufficient lighting.
• During installation, leave at least a 1.5m distance around the equipment for easy operation and maintenance.
• Ensure you install the machine on flat ground. Once installed, check the level of machine using a gradienter and adjust accordingly to keep it level.
• Connect 380V-50HZ three-phase AC power and necessary electrical ground.
• After installation, ensure you check each part and ensure they are all tightly secured. Clean any excess grease from the floor and machine’ surface.

Some ideal maintenance ideas for this machine include the following;

• Clean the surface parts of the machine and lubricate the rotating parts using recommended lubricants.
• Always shut down the machine completely after about 90 days of continuous use to monitor transmission parts, transmission chain tension.
• Adjust and fasten all loose parts and components where necessary.
• Lubricate the transmission chains and cam structure after every 15-40 hours using manufacturer’s recommended lubricant.
• Ensure a professional technician looks into any machine breakdown to avert unnecessary further damage.
• Never apply grease or any lubricant to cog belt and driving belt of the machine. This extends their longevity considerably.

You need to determine some fundamental factors when selecting the most suitable high speed cartoner.

The prominent elements include the following;

Speed – Figure out the ideal rate you prefer to attain when using this machine, depending on your production requirements.

Carton size – You may use different carton sizes on this machine since it is versatile. However, it is always imperative to establish the range of carton sizes you’ll likely use often.

Workspace – The machine is usually available in different dimensions; thus, it would be worthwhile to select the ideal one based on your available workshop size.

Number of products – Always select the ideal machine based on the quantity of products you intend to pack inside the boxes.

Carton conversion requirements – Different cartons usually need different conversion needs during packaging. Hence is advisable to know what the specific carton requires to select the most suitable cartoning machine.

Product size – Different products can be packed in cartons using this machine. However, it is recommended to determine the right one based on the actual size of the item in a carton.

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