Jochamp supplies a wide range of continuous mode cartoning machines. Integrates a high level of stability, easy-to-use operation, and a simple structure. They can be equipped with options to meet any project needs.
JCZ-300 Automatic High-Speed Carton Package Machine is a continuously operating automatic horizontal type cartooning machine. It adopts PLC, Human Machine interface, creative designs the speed adjustment technology, and the automatic controlling technology of integration of machine, electricity, and light.
Totally conforms with GMP requirements. The machine is composed of a paper folding machine and carton packing machine, etc. Its box opening head can open 3 boxes each revolves, the highest speed can reach 300 cartons/min.
Jochamp cartoning machine is designed to manufacture between 100 – 280 cartons per minute in continuous mode. A variety of modules assure smooth and trouble-free operation.
Low Noise Performance
A high-speed cartoning machine delivers a minimal noise level due to belt drive technology. Around 75 decibels within 1 meter. Aside from that, the machine has also low vibration levels.
Advanced Controls
The high-speed cartoning machine has a high degree of automation including a PLC programmable control system, HMI shows automatic alarm for lack of carton, speed of carton loading, etc.
Contaminant-free
The unit surfaces are made of SUS304 stainless steel. The contact part with products is whole food and pharmaceutical grade. Therefore, no harmful elements could contaminate products.
High-Speed Cartoner Advanced Features Highlights
High-speed operation is achieved by combining continuous operation mode. Jochamp cartoning machine is equipped with state-of-the-art technology and features.
Servo drive loading system
HMI and PLC control system
Overload Protection System
Extra-long carton compartment
Continuous pusher structure with a gentle action
Touch screen system for automatic display
Sensitive sensors automatically reduce or stop the machine’s operations
Jochamp continuous mode automatic cartoning machine can be equipped with the following parts for normal operations. You can request to meet your particular specifications.
Automatic feeding mechanism for different products
There are two types of high-speed cartoning machines: semi-automatic and automatic. Apart from that, depending on the carton orientation, there are two primary types of machines:
Horizontal High-Speed Cartoning Machine: The product is inserted from the side. They work continuously. Automatic lateral loading is also available on these machines. It comes in a variety of use, especially in the food industry.
Vertical High-Speed Cartoning Machine: It is the process of feeding a carton vertically. The product is inserted manually or automatically. In most cases, the product is inserted from the top.
Jochamp - Your Source for High Speed Cartoning Machine
Jochamp is a professional manufacturer of automated packaging systems. We serve different industries including food, beverage, pharmaceutical, chemical, and personal care industries. The company has complete line engineering capabilities. Integrated by a strong workforce and sophisticated technological systems.
The Jochamp high-speed cartoning machines are designed to meet various packaging requirements. Moreover, we provide highly customized, versatile machines. To help you enhance production and output is our main goal. Jochamp provides tailoring solutions to your particular company cartoning needs.
At Jochamp, we work closely with you to get the right high-speed cartoner to meet your specific needs. We give tips to ensure that you get the proper solution.
Installation space
Production capacity
Product sizes intend for cartons
Number of items intend to package
Determine the most productive speed
Should match your company’s technical prowess
Conversion requirements for the carton size and products
Machine costs and environmentally-friendly factors
Remote system inspection, maintenance, and upgrades
High Speed Cartoning Machine Range of Applications
The high-speed cartoning machine is ideal for pharma product packaging. Common products include a vial, oral liquid, bagged granule, medicine bottle, etc. Jochamp has a comprehensive line of units to suit your industry.
Jochamp cooperates with various food enterprises. Food packaging including pastries, biscuits, and wafer roll is quick and easy with a high-speed cartoner. Different types, features, and functions are available to choose from.
If you have a large auto parts brand or business and want to improve cartoning support. Jochamp continuous motion cartoner is your solution. Products like valves, filters, automotive bulbs, and spark plugs are easy to pack.
The high-speed cartoning machine is capable of continuous operation at high rates. Packaging fragile items are very stable and can pack 280 cartons per minute. That is 2-3 times faster than regular cartoners; incredibly productive.
High-speed cartoning machine adopts an open mechanical structure design. The entire machine is made of 304 stainless steel which makes it safe for delicate products. Efficient and simple to operate the machine for daily requirements business.
Full 304 Stainless Steel Cover. ISO9001, CE, and GMP Approved High-Speed Cartoner. Provide Free Sample Packing Test. Optional Accessories Available. Customized Support for Mechanical Structure.
Reminder: if carton specification exceeds our standard machine range, our company can customize it according to your size. the package product type, quantity, and packaging materials will determine cartoning speed
Standard features:
Touch Screen HMI controls
PLC program
Japan Omron electric parts (inverter, PLC, touch screen)
Germany sick photocell
Vacuum-assisted pre-break
various size are available in the machine within the machine size range
without product, the carton will be not sucked down
Auto display trouble, Alarm, and count finished product
Overload protection
Optional features:
Auto conveyor (connect our machine with your present
machine to be a whole automatic line)
Hot melt glue (can be American Nordson, Dynastic, Spain Meler, Switzerland Robotech)
Other brands like SIEMENS (inverter, PLC, touch screen
“Jochamp high-speed cartoning machine precisely matched my respective applications. The rotary three-suction head unit results in high-speed operation. I’m grateful for how Jochamp delivers tailored cartoning machine solutions. We’ve are delighted to cooperate with Jochamp.”
“Jochamp highly met my standards. The high-speed cartoning equipment works efficiently. My staff had to do simple training on how to operate and that’s it. I loved how this machine suits our workshop. We can reach orders even in peak time with this high-performance cartoning machine. Great Job.”
“If you’re looking for a reliable supplier to extend your business production, then you choose Jochamp. The staff is always accommodating and professional. They provide the ideal unit for my space. This is a piece you’ve been looking for, to add to your production line. I’m looking forward to cooperating with Jochamp.”
High Speed Cartoning Machine – A Complete Buying Guide
When your production requires large-scale and fully-automated packaging, you require a high-speed cartoning machine. By investing in such machines, you simplify things, maximize productivity, and ensure uninterrupted quality in the food, pharmaceutical, cosmetic, and chemical sectors.
What is a High-Speed Cartoning Machine?
A high-speed cartoning machine is a machine that packages products into cartons at higher volume rates usually in the range of hundreds of cartons per minute. You use it to automate carton erection, product insertion, addition of leaflets and sealing.
How High-Speed Cartoning Machines Work
· Carton feeding and Erecting
Carton blanks are inserted into the magazine of the machine and are picked up, opened, and assembled by automated systems. With accurate alignment, you set up every carton to be loaded at peak speed with no jam in it and no further delays.
· Product Insertion/Loading
Robotic arms or pushers are used to load products into the constructed cartons. The machine produces a high degree of accuracy and synchronization to eliminate misalignment or damage.
· Carton Closing (Tuck-in/Gluing)
Depending on your packaging needs, you use tuck-in flaps or hot-melt glue sealing systems to close cartons.
· Carton Discharge
You release closed cartons into a conveyor or downstream system to process them. The machine does not have any downtime with high speed transfer. You ensure uninterrupted continuity to case packers, palletizers, or shipping systems, enhancing logistics and throughput in high-pressure production lines.
· Synchronization with Upstream and Downstream Equipment
You mix the high-speed cartoning device with filling, sealing, or wrapping. This synchronization forms a complete automated packaging line, minimizing bottlenecks.
Types of High-Speed Cartoning Machines
Horizontal Cartoners
Horizontal cartoners are used when your products are loaded laterally into cartons. The machine is applicable to bottles, tubes, pouches, and blister packs. You can run products at high speeds all the time and get smooth operation, constant output and can readily incorporate into automated packaging lines, and is perfect in large-volume production environments.
Vertical Cartoners
You use vertical cartoners when you have products that need top-down loading. These machines process powders, sachets and small objects. Through vertical feeding, you will reduce the spillage, have an improved way of handling lightweight products and be able to pack products at very high rates.
End-load vs. Top-load
Based on the type of product you have, you can select either end-load or top-load configurations. End-load cartoners are used with rigid items such as tubes and trays whereas top-load cartoners deal with irregular, delicate, or fragile goods. When you choose the appropriate loading style, you maximize efficiency, minimize damage and you package in a way that fits your products.
Specialty Cartoners (Unique/ Fragile Packaging)
Specialty cartoners are used in the case of delicate, fragile or products of a unique shape. These machines are flexible and have advanced protection and adaptability to custom packaging requirements. Through specialized feeding, inserts or handling machines, you protect product integrity, preserve brand appearance.
Factors to Consider When Buying a High-Speed Cartoning Machine
· Carton Specifications (Size, Shape,& Material)
When selecting a high-speed cartoning machine, you have to consider the size, shape and material of your cartons. When you make them compatible, you have avoided misfeeds, minimized downtime, and ensured that they operate well.
· Product features (Bottles, Vials, Blister Packs, or Sachets)
When selecting a cartoning machine, you take into account the form of your product: bottles, vials, blister packs or sachets. Different types of products have their own loading methods and systems.
· Speed (Packaging in Cartons per Minute)
You determine packaging speed to suit production needs. A high-speed cartoner can process several hundreds of cartons every minute.
· Magazine Capacity
You consider the maximum magazine capacity which is the number of carton blanks that the machine can accommodate. An increase in capacity minimizes the frequency of refilling and downtime. When selecting a proper magazine size, you have a continuous production, greater efficiency, and limited operator interference.
· Drive System
You evaluate the drive system of the machine, mechanical, servo-driven, or hybrid. Servo motor systems are more precise and flexible. With the selection of the appropriate drive system, you have a smoother operation, easier adjustments, and more dependable functioning.
· Box Closing (Tuck-in, Blue, or Lock)
Choose tuck-in flaps, hot-melt glue, or lock-style closing systems based on your product and brand needs. By choosing the appropriate mechanism, you are guaranteed of safe sealing, improved presentation and adherence to regulation packaging requirements.
· Machine Orientation (Horizontal/Vertical)
You select horizontal and vertical orientations based on your product type. Horizontal machines are used on stiff products, whereas lightweight products or granular ones are used on vertical machines.
· Integration with Production Line
You take into account how the cartoning machine fits with your upstream and downstream equipment. Lack of roughness leads to minimized bottlenecks and increased automation. With compatibility, you simplify the entire packaging line, attain increased synchronization and continuous maximum productivity.
· Construction Material
You consider construction materials such as stainless steel on the basis of their ability to endure, be hygienic, and meet the standards. Materials with high quality are wear-resistant, minimize the risk of contamination, and increase the life of the machines. With strong construction, you can be sure of good performance, easy cleaning, and adherence to GMP or food-grade standards in such industries as pharmaceuticals, cosmetics, and food.
· Changeover Flexibility
You measure changeover flexibility to alternate between product types or carton sizes at a fast pace. Tool-less or automated adjustments on machines save time and the workload of the operator.
· Regulatory Compliance
You make sure your machine complies with regulatory standards like GMP, FDA or CE standards. Compliance ensures product safety, entry to the market and quality assurance.
· Safety Features
The last things that you consider are safety features like emergency stops, interlocks and protective guarding. These characteristics safeguard operators and mitigate the risks of accidents. You will preserve productivity, protect workers, and meet occupational health and safety standards by investing in machines that have sophisticated safety systems.
Benefits of High-Speed Cartoning Machines
Increased Efficiency and Productivity
Cartoning machines improves throughput and stream packaging processes with continuous, reliable and faster machine performance.
Reduced Labor Cost
You reduce the labor cost by automating the process of feeding and loading cartons and sealing.
Greater Precision and Reliability
You attain accuracy in product placement and sealing such that each carton qualifies to the same level of quality.
Enhanced Protection and Presentation of Products
Dame is prevented on products and provides a clean, professional finish to carton shelves.
High-volume Performance
You increase the capacity of packaging without compromising the efficiency as the production requirements grow.
Industries Using High-Speed Cartoning Machines
Pharmaceutical industry – You fill medicines, vials, blister packs and syringes with precision, conformity and consistent high-speed automation.
Food and beverage industry – You deal with snacks, cereals, beverages, and frozen foods using efficient, secure, and appealing carton packaging.
Cosmetics and personal care – You pack creams, tubes, lotions and makeup products, making sure to present them in high quality and prevent losses in high speed.
Household products – Package cleaners and detergents and small home products in bulk, increasing productivity and regular carton wrapping.
Chemical industry – You are filling adhesives, powders and chemical tubes, keeping safe, compliant and efficient production lines.
Conclusion
Speed and precision in cartoning You use high-speed cartoning machines to streamline the packaging process and improve its efficiency, accuracy, and scalability. When you invest in automation, you reduce expenses, enhance safety and satisfy the needs of large-scale production in various industries.
It is a fully automatic piece of packaging equipment designed to run at ultra-high speeds in a continuous mode.
This machine functions with high stability and is often about 2-3 times faster than ordinary cartoning equipment.
Ideally, it features a series of precision gears and devices that perform all the functions like drawing, opening, wrapping and closing the cartons accordingly.
high speed cartoning machine
Besides, this machine is versatile and uses a high-speed distribution device to pack numerous bottles, containers and cans into different cartons.
This article looks at some fundamental elements surrounding high speed cartoning machines to give you a gist of what to expect when purchasing some.
Advantages Of High Speed Cartoning Machine
It offers a broad range of benefits in various carton packaging applications.
Some notable advantages of this machine are as follows;
Improves Productivity
The ultra-high speed nature and automation features of this machine increase operational productivity when using it in cartoning applications.
It guarantees consistency, accuracy, high standards, and better resource management, enhancing easy budgeting.
User-Friendly
Most of these machines are quite easy to operate hence do not necessarily require in-depth knowledge to use.
Ordinarily, this is advantageous since it means you can use it in widespread operations of all sizes with non-technical operators.
Enhances Safety
The automation of this machine makes it possible to prevent it from breaking down into many factors.
For instance, it includes complete overload protection on all drives and loading systems to enhance safety and has a manual override power supply.
Ideally, it performs quality control testing and allows the operators to retain whole control with a manual power override feature.
Improves Quality Control And Uniformity
This equipment delivers immense quality control and consistency over manual and semi-automatic units.
Of course, consistency is imperative in large volume production since it enhances branding opportunities.
Easy To Customize
It has several features making it easy to customize the design to customer’s needs.
As such, it ensures the customers get right solution to fit their specific requirements.
Highly Cost-Effective
This machine reduces labor costs since it eliminates need for manual work.
Ideally, a single operator can conveniently operate about 2-3 conveyor lines, thus eliminating need for many workers within the vicinity.
In the long run, you’ll save a considerable amount of money, which helps in business growth, sustainability and profitability.
It is engineered for high volume and fast speed production with innovative technology guaranteeing desired results regarding efficiency, productivity and solidity.
As the name indicates, this machine introduces items and cartons from the feeding system vertically.
Besides, it features a “no carton/no product” function preventing picking of relevant cartons from avoiding rejection.
high speed vertical cartoning machine
The upper and lower flaps closing stations in this equipment complete their operations and ensure glue application and drying.
This variant puts items into the sideways cartons and can work in continuous or intermittent mode.
It features a balcony style design that facilitates faster and easy cleaning and can pack up to 300 cartons per minute, depending on model.
high speed horizontal cartoning machine
This design offers continuous motion, and you can easily integrate it with other machines to complete a packaging line.
High Speed Continuous Cartoning Machine
It is the most suitable high speed cartoning machine variant for large production volumes.
This machine adopts high speed control and PLC control, and HMI interface.
high speed continous cartoning machine
You can continuously operate this equipment to complete manual folding, opening carton, block boxing, batch numbering and sealing.
Intermittent Motion High Speed Cartoner Machine
It is a compact machine with a working area in a cantilever layout.
The primary structure features a vertical partition to separate rear drive section from the front operating zones.
This equipment runs stable and offers easy changeover for various carton sizes.
It can fold leaflets, open the cartons and fill products inside the cartons.
intermittent motion high speed cartonar machine
Moreover, you can connect it with blister machine, over-wrapper and pillow pack machine etc., to create a production packaging line.
Applications Of High Speed Auto Cartoning Machine
This equipment offers a wide range of applications, and the common ones include the following;
Food packaging – The notable foods packaged using this machine include ice cream, pastries, chocolates, tea bags, coffee, water rolls etc.
Medicinal packaging – In pharmaceutical production, the notable products this machine packs are vials, tablets, capsules, medicine bottles, oral liquid, bagged granules etc.
Automotive parts packaging – Some common auto parts packed using this equipment are spark plugs, bulbs, valves, gaskets, piston rings, filters etc.
Stationery packaging – The items here include staplers, building blocks, chalks, playing cards, pens, books etc.
Fragile products packaging – Examples of such items include switches, sensors, chargers, sockets, electric relay, bearings etc.
Personal care items packaging– This involves packaging of toothpaste, toiletries, perfume, mosquito-repellent incense, facial masks, condoms, cotton pads, diapers etc.
high speed auto cartoning machine
Parts Of High Speed Cartoning Machine
This machine is typically made of a wide range of parts and components integrated together to provide a single functional unit.
Each part plays a distinct role in the machine, and the main ones include the following;
Product loader
PLC control module
Photo-electric sensor
Carton box loader
Transistors
Vacuum generator
Inverters
Air filter
Sucking disc
Power supply switch
Conveyor unit
Encoder
AC Contactor
Emergency stop button
Index drive
Relays
Lubrication unit
Inkjet printer
Proximity switch
Solenoid valve
How High Speed Cartoning Machine Works
Often, the actual working principle of this equipment varies depending on the specific variant you are using.
However, the basic aspects surrounding how this machine works include the following;
Setting Empty Cartons In Place
The cartons move from blank carton zone via the feeding unit.
Each carton opens up at the correct angles through the assistance of a push plate and guide rails.
Here, the machine folds the cartons through a series of push and suction systems to create the right shape.
Loading Zone
Once at the loading zone, this equipment loads the products into the carton.
Loading mechanism may vary depending on the actual type of high-speed Cartoner you are using.
Folding Zone
The conveyor system moves the cartons to the folding zone, where the flaps of the carton boxes are folded.
This machine folds the right and right ear of the cartons through rotary movement.
Motors then push the push plates as it folds the carton ears to form the tongue.
Carton Sealing
Conveyor then moves the carton boxes to the sealing zone for tucking in the tongue.
Pushing plate triggers a push on the tongue leading to a fastening lock forming a seal.
The machine inspects cartons before shifting them to the loading area.
Features Of High Speed Cartoning Machine
Ordinarily, different high-speed cartoners have varied features based on design construction and working principle.
However, the notable features you are likely to find across different variants include the following;
Stainless steel framing material cover and aluminum alloy glass tempered glass protective door.
Relatively long conveyor belt of up to 1600mm.
Continuous and full-automatic operation mode with an ultra-high speed of up to 150-300 cartons per minute.
Adaptive reliable automatic and mechanical overload protection devices for damage prevention.
PLC control unit and electro-optical tracking unit for monitoring process packaging. It also detects errors and problems and alerts the operator.
Integrated Human-Machine Interface for convenient adjustment of every step.
Power supply of up to 380V 50Hz
Loading Options In High Speed Cartoner
This cartoning machine offers different loading options, which include the following;
End Loading
It merely refers to the type of carton packaging from the end of a horizontally placed carton box. This loading option is ideal, especially when using the high speed horizontal cartoning machine.
Top Loading
This is a carton loading option that takes place from the top of the carton that is vertically positioned. It is more suitable when working with high speed vertical speed cartoning equipment.
Open Top Tray
As the name indicates, it allows packaging of cartons from an open-top. You can use horizontal or vertical high speed cartoning machines to fill this type of loading option.
Hooded Tray
It is the loading option for cartons with enclosures. The most suitable machine for a hooded tray-loading option is a high speed intermittent cartoning machine.
Wrap Around Case
All the sides of the cartons used in this type of loading are loose and attached when completely packed.
High Speed Cartoning Machine Installation
Some primary guidelines for installing this equipment include the following;
You can install this equipment in rooms with good ventilation and sufficient lighting.
During installation, leave at least a 1.5m distance around the equipment for easy operation and maintenance.
Ensure you install the machine on flat ground. Once installed, check the level of machine using a gradienter and adjust accordingly to keep it level.
Connect 380V-50HZ three-phase AC power and necessary electrical ground.
After installation, ensure you check each part and ensure they are all tightly secured. Clean any excess grease from the floor and machine’ surface.
How To Maintain High Speed Cartoner Machines
Some ideal maintenance ideas for this machine include the following;
Clean the surface parts of the machine and lubricate the rotating parts using recommended lubricants.
Always shut down the machine completely after about 90 days of continuous use to monitor transmission parts, transmission chain tension.
Adjust and fasten all loose parts and components where necessary.
Lubricate the transmission chains and cam structure after every 15-40 hours using manufacturer’s recommended lubricant.
Ensure a professional technician looks into any machine breakdown to avert unnecessary further damage.
Never apply grease or any lubricant to cog belt and driving belt of the machine. This extends their longevity considerably.
How To Choose High Speed Cartoning Machine
You need to determine some fundamental factors when selecting the most suitable high speed cartoner.
The prominent elements include the following;
Speed – Figure out the ideal rate you prefer to attain when using this machine, depending on your production requirements.
Carton size – You may use different carton sizes on this machine since it is versatile. However, it is always imperative to establish the range of carton sizes you’ll likely use often.
Workspace – The machine is usually available in different dimensions; thus, it would be worthwhile to select the ideal one based on your available workshop size.
Number of products – Always select the ideal machine based on the quantity of products you intend to pack inside the boxes.
Carton conversion requirements – Different cartons usually need different conversion needs during packaging. Hence is advisable to know what the specific carton requires to select the most suitable cartoning machine.
Product size – Different products can be packed in cartons using this machine. However, it is recommended to determine the right one based on the actual size of the item in a carton.
For all your high speed cartoning machines, contact us now.
