Horizontal Form Fill Seal Machine Manufacturer | JOCHAMP

A Horizontal Form Fill Seal Machine contains the following main parts:

An Infeed Conveyor: it is made of stainless steel which is both hygienic and safe when packaging products.

The Forming Area: responsible for pulling and forming the multi-linked film

Film Feeding and Positioning: responsible for pulling the film or laminate out then tensioning it using some weighted pivot arm and various rollers in readiness for forming.

Sealing and Cutting: contains sealing bars or sealing jaws that use heat to seal the package and cut for packing.

Human Machine Interface (HMI): a touchscreen used to monitor the process, faults and set parameters.

The Horizontal Form Fill Seal Machine works in a sequence of operations that are as follows:

Loading Product

The product to be filled into the packages is placed inside the filling area using an infeed conveyor.

Normally, the purpose of the conveyor is to ensure the materials are packed in sequence after moving them.

Also, the conveyor also ensures a constant distance is maintained between each product.

This aligns them to the process of sealing and cutting after introducing the product is inside the pack.

Unwinding Packaging Material

Some of the packaging materials may include plastic laminates, paper or aluminium foils and are available in rolls.

For the material to be used, it has to be it has to be unwound or rolled out.

It is first pulled out then tensioned using some weighted pivot arm and various rollers in readiness for forming.

The process of unwinding usually takes place behind the machine.

Forming Of The Package

The material is tensioned and fed to the filling tube while flat.

Besides, the packaging material must however be given the packaging shape for the filling process to be performed efficiently.

The forming collar or the forming shoulder is the machines part that is responsible for forming the packaging shape.

The material is meticulously twisted round the forming tube while being pulled along it.

In some designs, the film is moved using pull down belts immediately after the forming process.

In other designs, the sealing jaws equally perform this task of pulling down the packaging film.

밀봉

The initial sealing, done on the side, is done after the packaging material has been wrapped well on the forming tube.

An overlap has to be there between the packaging reel width and the forming collar when the material is round the tube.

The two overlapping parts of the material are then pressed against each other using sealing bars or sealing jaws.

Using heat, the parts are welded together and a side seal is created.

Product Filling

This process uses the dosing system placed near the forming tube to dose the product amount into the package.

The material passes through the filling tube into the open package being manufactured.

Top Sealing

The sealing jaws that sealed the bottom are activated right after the product dosing has been completed.

They perform the final top seal of the process the same way they did the bottom seal.

Some machine designs have sealing jaws that have and up and down vertical motion.

This allows them to pull the material along the machine while unrolling it form its reel placed on the unwinder.

Cutting And Discharge

After the packaging has been sealed, it is cut and goes straight to a collection system that discharges it.

This is usually a conveyor belt that takes the product to the next step of packaging that is packing.

The most popular types of form, fill and seal machines in the packaging industry are the Horizontal Form Filling Machine and the 수직형 충전 기계.

The most significant difference between them is the manner in which they dispense their products into packages.

Besides their basic structure, they have very few differences that distinguish the two with each better than the other.

수평형 충전 밀봉기

These minor differences enable a client to source for the most compatible machine for their production lines.

Horizontal Form Filling Machines can best be used to package product that are easily contained and are solid.

Such products tend to be standalone goods like candy bars and moderately small children’s toys.

Vertical Form Filling Machines are the most suitable for packaging of products that are granulated, loose or difficult to manually handle.

수직형 충전 밀봉기

They include products like sugar, a variety of liquids and potato crisps.

There are several benefits related to the operations of the Horizontal Form Filling Machine. They Include:

유연성: A variety of products ranging from dry products, solids or liquids can be easily filled and sealed without any problem. It can also be adjusted to accommodate various sizes of packages thus increasing and diversifying the output.

Economical Packaging: products can be easily sealed using cheap packaging material that is also not heavy.

Increased Production Time: the process of forming, filling the product and sealing the package occurs simultaneously in a single machine. This makes the production time very fast and automation makes it very efficient.

Product Protection: the nature of its operation ensures that at no point does the come into contact with people which hygienic for medicines and food. The efficiency of the package sealing also averts damage to the product with moisture and dust protection.

The Horizontal Form Fill Seal Machine is widely used in many industries to pack various products. Such industries include:

• 화장품 산업: products such wet wipes used for cleaning babies are produced using VFFS machine.
• 농업 산업: 많은 화학 물질과 여러 종류의 씨앗은 수평형 성형 밀봉 기계를 사용하여 포장됩니다.
• 제약 산업: the machine is used for packaging drips, gauze bandages, blisters and syringes.

The various types of Horizontal Form Filling Machines include:

• Flow-wrappers sachet FFS
• Blister pack FFS
• Four side seal machines and thermoform FFS
• Milk Packing FFS
• Powder FFS
• Granule FFS

The Horizontal Form Filling Machine has the following unique features:

• Design is very robust with a rigid construction
• Structure is mostly stainless steel
• It has a very reliable Programmable Logic Control System
• Human Machine Interface (HMI) for setting parameters, displaying errors and product information
• They have a safety no-product no-package feature and no-cut for products out of position

There is a unique filling technology required for every product that includes:

Hot Fill

This is where a non-sterile packaging is filled with a commercially sterile heated product such as high-acid products.

The packaging is sterilized by keeping the product at a set temperature and time before the filling process.

Ultra Clean Fill

This types of fill are used for cold-chain solutions with high sterility packed using laminar flow or UV lamps.

Products with short shelf-life such as fruit juices and yoghurts can have high levels of sterility.

Clean Fill

This method kills bacteria by using cold and the product remains cold until it is filled into the packaging.

It mostly applied in packing foods containing milk as an ingredient and avoids the use of preservatives.

Aseptic Fill

Involves a pre-sterilized package being filled with a commercially-sterilized product where each is sterilized separately.

The packaging a pre-sterilized closure that is sealed hermetically in a microorganism-free atmosphere.

수평형 충전기에서 사용할 수 있는 밀봉 옵션은 다음과 같습니다.

• 초음파 밀봉: 필름 내 분자의 진동으로 인해 발생하는 패키지 밀봉에는 고주파의 진동이 사용됩니다.
• 열 밀봉: 밀봉 턱의 전기 저항은 패키지를 밀봉하는 데 사용됩니다. 신뢰할 수 있고 비용이 저렴합니다.
• 유도 밀봉: electro-magnetic field generates heat used to seal the package using sealing jaws.

There are several factor that have to be put into serious consideration when a Horizontal Form Fill Seal Machine has to be chosen. They include:

기계 제어

The control system is responsible for entire machine functions like starting, stopping and parameter adjustments.

A good Programmable Logic Controller (PLC) with an easy to use Human Machine Interface (HMI) can ease the machine operations.

액자

The Horizontal Form Fill Seal Machine frame is responsible for stabilizing and supporting all the equipment.

It has to be robust and strong, meaning a heavy frame construction results in a smooth machine operation.

Stainless Steel are the ideal machine frame with a good strength-to-weight ratio and resistance to corrosion.

Welding the frame instead of bolting it helps in reducing contaminant build up.

Servo-driven Mechanism

The most accurate controls over components of the machine can be achieved using servo motors.

A continuous feedback is provided by the servo-driven component’s closed loop system with regard to position.

This will also include the components acceleration and deceleration and its velocity.

All this facilitates precise repeatability with adjustments and real-time data acquired.

Noise Levels

The louder a Horizontal Form Fill Seal Machine is, the more the wear and tear it experiences due to vibrations.

Noise is usually a sign of vibrating moving parts or friction between the moving parts.

This leads to an increase in the maintenance cost for part replacement and machine malfunction.

The best assessment for the noise levels of a Horizontal Form Fil Seal Machine is to have it run by the manufacturer at their premise.

밀봉 턱

These are the components responsible for bonding together the sealant layers that make a reliable package seam.

They must be reliable enough to produce the perfect seal continuously form the first to last package.

The most preferred heat sealing jaws are the once forged using one piece of material only. This ensures that the heat pressure applied on the package is consistent thus preventing product loss.

전환의 용이성

Most Horizontal Form Fill Seal Machines have the ability to process packaging bags of different shapes and sizes.

This changeover is made possible by programming adjustments and physical configurations.

A Horizontal Form Fill Seal Machine with the lowest downtime from changeover is highly recommended.

It should also not require any special tools for the changeover to be effected, it should be automatic.

필름 추적

Packaging films while flat have a tendency of shifting off-centre while being processed through the Horizontal Form Fill Seal Machine.

Tracking the film manually requires constant human intervention and machine stoppages thus is not cost-effective.

Modern Horizontal Form Fill Seal Machines solve this by having automatic film tracking.

This implies that the film is kept centred with a consistent tension by the machine adapting in real time.

더 많은 리소스:

VFFS 기계

포장 기계

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