Blister Packaging Line Supplier in China
Jochamp offers a complete line of blister packs. Mainly used in agriculture, medicine, food and other fields.
- One-stop Blister Packaging Solutions Supplier in China
- GMP/ISO/SGS/CE certified machine
- Free sample test available
- Fast delivery – within 15 days
JOCHAMP Blister Packaging Line
The blister packaging line includes blister machines and serial cartoners. They are used to package products such as batteries, pharmaceuticals, hardware, toys, and more. These blister machines use heat and pressure applied to the plastic roll/sheet through a die. It provides reliable and accurate packaging results.
Jochamp is the largest manufacturer and exporter of blister packaging lines. After pursuing excellent quality control, many customers are satisfied with our service. We offer superior design, superior natural resources, superior efficiency and better prices. Of course, our perfect after-sales system is also satisfactory.
If you are interested in our packaging line services, please notify us immediately; we will reply as soon as possible!
Types of Blister Packaging Line
Blister Packaging Line Benefits
These packaging lines are mainly used in the food industry. It keeps every item fresh and provides protection against dust, moisture and light.
Our team tests packaging lines for quality and durability to ensure finished product safety. All equipment has 1 year quality guarantee and precise design.
Our blister packaging line has a clear impact on the finished product. It is easy to catch the attention of consumers. Blister packaged products stand out even more.
Jochamp can supply custom blister packaging lines according to your requirements. These lines can customize the packaging style of each item.
How Blister Packaging Line Works?
The following is a general overview of the blister packaging line process:
- First, using an aluminum resin tool, a heat-sealed blister is formed. This process can be expensive, which is why it is best to pack a sufficient number of items when using a blister packing line.
- The cardboard backing was then printed with a special 3D printer infused with adhesive. When dry, it ends up looking like regular printed cardboard, but when heated and pressurized, the glue dissolves, allowing the plastic blister to stick to it.
- The blister is positioned in the sealing jig, a highly specialized part of the sealing machine. The product is kept in a blister followed by a card.
ADVANTAGES
- No Damage – The blister packaging line protects the product from damage and keeps it clean. They also indicate if the packaging has been messed up.
- Visual Appeal: This packaging line quickly grabs the attention of consumers by allowing the product to express itself. Items in a blister pack are often more noticeable than those in a carton.
- Anti-theft: Custom blister items are often made in irregular shapes, making it difficult for shoplifters to hide. This is attractive to many supermarket chains at the moment, as theft is the main complaint.
- Lightweight: This machine line provides a lightweight packaging solution that reduces shipping costs.
Application in Multiple Industries
Due to its low energy consumption and effectiveness, Jochamp blister packaging lines are used in a variety of industries. They are used for:
- Specialty Food Businesses – Used to safely package foods such as fresh sushi, sandwiches and other foods.
- Retail Producer – This packaging line is used to make blister packs for batteries, cell phone accessories, cables, headphones and more.
- Pharmaceutical industry – used to package prescription drugs. It protects and protects the drug from contamination.
- Medical Supply Corporation – This packaging line has advantages in efficiently packaging medical kits such as syringe kits.
Why Choose JOCHAMP Blister Packaging Line
Jochamp is your one stop blister packaging line manufacturer. We offer a complete range of blister packaging machines, such as roller, roller plate or flatbed blister packaging machines. All are in good shape, contributing to workforce efficiency.
Using our wide experience in the field, we have full capabilities to provide blister packaging lines for your packaging project. All equipment models are made in accordance with SGS, cGMP, ISO9001, and CE certifications.
Feel free to contact us when you’re planning to avail our blister packaging lines and services!
JOCHAMP Blister Packaging Line
There are many products produced using our blister packaging line. Some products include:
- capsules and tablets
- breakable items (for example printer ink cartridges)
- electronic accessories and goods (headphones, cables, USB drives)
- stationery (superglue, paper clips, drawing pins, pens, and more)
- DIY commodities (nails, bolts, screws, and nuts)
- toys
- dental floss and toothbrushes
- batteries
- items with thin parts
Blister packaging line used plastic in the process. They are typically made of PET (polyethylene terephthalate) or PVC (polyvinyl chloride).
PET material: It is preferred due to its great transparency, retains its shape well, and is strong.
PVC material: This type of plastic is less transparent compared to PET. It also sometimes appeared slightly yellowish.
Whether consisting of PVC or PET packaging material, all packaged products such as capsules, tablets, or more can be recycled. They are cost-effective and have excellent quality materials.
Various Packaging Line Based on Your Applications
The food packaging line contains automated packaging machines for packaging foods safely and secured. It can pack foods in different packaging type – by boxes, by cans, by coated paper or cartons, and by flexible packaging solution.
The ampoule packaging line consists of a sealing machine, an ampoule filling machine, a sterilization tunnel, an ampoule self-adhesive labeling machine, and a rotary ampoule cleaning machine. All these machines can reach speeds of up to 300 ampoules per minute.
High-speed packaging lines include machines such as single-roll shrink wrapping machines. It is designed for medium speed applications that require high quality print film and print registration.
Pharmaceutical packaging lines are used to safely package pharmaceuticals. Its finished products are used in the pharmaceutical industry, including tablets and capsules.
Vegetable packing line includes washing, cutting, drying, frying and packing of vegetables and fruits. Crates, hampers, containers, cartons, bulk boxes and pallets are used to handle, market, transport and market fresh fruits and vegetables.
Related Product
Blister Packaging Line: The Ultimate Guide
If you are looking for highly efficient blister packaging line, read this guide.
It has all information you need about blister packaging machines.
Whether you want to learn about features, classification criteria, parts, specifications or working principle – all information you need is right here.
blister packing line
It is a special piece of electromechanical equipment often used as unit-dose packaging for different products such as capsules and tablets.
This device features a bubble pack component in form of a cavity or pocket made of a thermoformed plastic or cold-formed aluminum foil.
Essentially, this machine has both moving and stationary parts that help in packaging and sealing various designated products.
Mechanical movements necessitate formation of sized cavities on packaging material, filling and sealing with the right materials.
blister packing machine
In this article, you will learn different aspects of blister packaging machines that make it a worthy investment in packaging solutions.
Blister packaging machines are categorized based on their operation process.
The primary categories of this machine include the following;
Roller Type Blister Packaging Device
The unique feature of this machine is that it works by heating and softening the forming film.
Negative vacuum pressure on the roller forming molder sucks the blister hence filling the packaged object and passing through roller type.
roller type blister packing device
Heat sealing machine seals the film on surface blister material at an ideal pressure and temperature and seals the product within blister.
Flat Blister Packing Machine
In this variant, the flat heating device heats and softens the formed film.
Compressed gas within this machine blows the softened film into a blister hence filling the package into the blister.
It is sent to a flat sealing device; thus, the cover film is sealed with a formed film under ideal temperature and pressure conditions.
flat blister packing machine
Batch number is then printed and broken line pressed using typing imprinting machine.
The punching device then finally punches the product into a predetermined size section.
Roller Plate Blister Packing Machine
This variant is developed with foundation of a flat type and roller type blister packaging equipment.
Ideally, this machine employs a small flat type molding device for blow molding, and a roll type sealing device is sealed.
roller plate blister packing machine
Flat type molding device creates a positive pressure forming to allow roll type sealing.
This packaging equipment uses different materials to accomplish the entire process successfully.
Some notable materials you are likely to find when using this equipment include the following;
Packaging Film
A plastic film offers adequate barrier performance to oxygen, carbon dioxide, moisture, high transparency and mechanical strength.
Moreover, rigid plastics such as cellulose, PVC, vinyl resin etc., are also ideal options for blister packaging.
PVC, specifically, is a preferable packaging film in many blister packaging lines since it offers a good barrier against moisture, unusual plastic smell and light.
Coating Material
It is advisable to pick a coating material that is compatible with the blister and substrate.
Temperature should be comparatively low to allow for faster sealing without damaging blister film.
Suitable coating materials should be water-resistant, highly transparent, have good luster and offers ideal heat sealing capacity.
Substrate
The ideal substrate usually used for blister packaging is white cardboard since it is made of bleached kraft wood pulp.
However, when using this material as a substrate, its quality, size and shape come in handy during consideration.
Ensure the substrate and blister are combined closely; heat sealing coating is melted to protect the contents from falling.
Determining the ideal specifications when selecting a blister packaging machine is quite imperative.
It makes it possible for you to pick the right one that meets your specific production needs and other preferences.
The notable specifications to look out for in this equipment include the following;
Production Output
It is often dependent on a number of packages the blister packaging machine can handle within a specified period.
Thus, it is advisable to pick a machine with output capacity to fit your production needs.
Dimension
This element features the size and weight characteristics of the machine.
However, it is important to select one which can fit in your workshop conveniently.
Power And Pressure Requirements
Basically, these include amount of energy the machine needs for particular functions.
In many instances, the air pressure needs to determine the amount of force required for sealing materials thoroughly.
Level Of Automation
Often, it determines whether you will select a manual, semi-automatic or fully automatic unit based on your budget.
Material Specification
It is advisable to go for a machine which can enable you to use different materials depending on your production demands.
As such, a machine with cold forming or thermoforming mechanisms is the ideal choice.
Speed
Ordinarily, different blistering packaging machines have various packaging speeds depending on the exact features.
You can find some variants with ability to go through 20-50 or 15-30 cycles within a minute.
Travel Range
It determines the level this machine can cover during packaging.
When buying this machine, some notable elements to have in mind and guide you in making the best choice include the following;
Design Features
An ideal machine should have advanced design features to enable it to adapt during production process.
Aspects such as straightforward operation and fast part changeovers are important for machine’s efficiency and reliability.
An adaptable machine can permit thermoforming and cold shaping processes.
Drive System
Ordinarily, cycles depend on mechanical movement of portable segments of this machine.
Hence, it is important to consider a decent drive component when selecting this equipment.
It should feature a distinctive recurrence step-less speed procedures and servo traction.
Such a unit enables framework synchronization and speed change to enhance its efficiency.
Furthermore, the machine should have the alternative to shape packs, fill products, and seal and cut blister packs.
Automation System
It is suitable for enormous scope of blister packs.
Ideally, it comes in handy in taking care of materials, structure holes for putting products in cavities and sealing then printing the packs.
Automation system is vital because it features a control board known as a PLC board, where all parameters are controlled.
Moreover, this element ensures the blister pack cycle is always consistent.
It also has sensors, which differentiate a consistent production cycle.
Cameras, temperature, vacant rankle cavity, and movement discovery sensors help enhance this equipment’s consistency.
Ultimately, it improves the productivity, efficiency and reliability of blister packs.
The main benefits of considering blister packaging include the following;
Ultimate Protection
Typically, blister packaging has an excellent sealing ability and guarantees moisture-proof, waterproof, rust-proof etc.
In essence, this enhances protection period of the product and gives it a longer shelf-life.
Safety
It is the most suitable solution for items which need to stay immobilized.
Often, individualized and relatively small compartments hardly allow products to move within the container.
Simply put, the design protects the items from damage likely to arise during transit.
Freshness
Blister packaging allows you to separate compartments for products used one at a time and keep them ready when a customer needs them.
Hence, pharmaceutical products, herbs and other sensitive items to the environment are likely to benefit from this packaging.
Visibility
Plastic containers used in blister packaging enable customers to better view the product before purchasing.
Ideally, this is advantageous because it also offers reassurance of product quantity contained in the package.
Besides, it makes the product visually attractive since the customers can only view but not necessarily touch it.
Customization
All packaging materials used in blister packaging are thermoformed.
Hence, each design is restricted to specific item being sold.
However, the size and number of products limited in blister packaging can be adapted to fit the demands of products.
Dosage Accuracy
This packaging enables you to maintain dose accuracy, especially when packing each capsule or tablet in its cavity.
It reduces accidental incidents like drug overdose since the packaging allows you to monitor drug intake.
Affordable
Blister packaging is cost-effective thus an ideal choice to consider when reducing the cost of packing, especially for tablets and capsules.
The process begins with designing packaging format, and the negative die is fabricated to match product shape.
Once the die is ready, it is installed in a forming machine, which cold forms or thermoforms it.
In thermoforming machine, preheating process takes place at temperatures below material’s melting point.
The film moves through the machine while being shaped by air pressure or pressing a positive die.
Before product packaging, items are inspected visually in a staging area.
blister packing process
Products with smaller profiles but in large volumes are packed using a machine with a hopper and feeder into the pockets.
Paddles and brushes disperse and organize products through the entire blister card.
Item then moves to the inspection unit where visual sensors or an inspector check any damaged product and marks them for rejection at the packaging line end.
Once inspection process is over, the move to the sealing station.
A cylinder containing embossed texts or graphic prints on one side of the lidding is fed into the machine before sealing.
It picks up the ink and then presses it onto the lidding film.
The lidding film and blister meet at the sealing station by pressing them against each other.
Heat reactivates the sealing resin to create a bond between two substrates.
Immediately after bonding, sealed blister packs are transferred into cooling stations, which set the bond.
Sealed blister sheets are moved into trimming station for cutting the entire blister packs into cards.
The machine makes additional cuts based on the intended application.
Once done, blister cards pass through a conveyor unit where an automatic rejection system eliminates flagged items from packaging line.
Conveyor takes the blister cards through robotic arms, which automatically collect and put them into larger packs or boxes.
Afterwards, the process operators select a few samples from packaging line for quality control.
Several parts and components make up the functional unit of a blister packaging machine.
Main components of this machine include the following;
PLC Touchscreen
It is integrated into Human Machine Interface (HMI) to facilitate straightforward and natural monitoring and administration of the bundling process.
You can easily run the accompanying errands depending on the plan of the HMI board.
Feeding Roller
It is used for pushing and forcing the material into the machine.
This roller continues to move as they link with different parts to ensure the machine runs efficiently.
The equipment uses a motor framework, which ensures the structure is fully modified to control the tasks from HMI easily.
Electric Motor
This is the part of a machine that powers different moving components of the machine.
Electric motor essentially sends the motion to moving parts through belts, machine shafts and gears among others.
Additionally, it aids in controlling parts’ velocity to fit into the requirements of blister packaging.
Lubrication Unit
It is a hi-tech framework that oils the moving parts of this packing equipment.
Rollers
They are components designed to assist items feeding into the equipment by applying pressure on materials.
Tooling System
It is designed for thermoforming, cold-forming and facilitating constant or irregular production.
Warming Box
The role of this component is to get the materials from the feeding frameworks.
It warms the material for packaging to a reasonable temperature as it prepares it for shaping in the subsequent stage.
Material Forming System
It structures holes where the materials are stacked and usually comprises 18 different parts for placing items into respective shapes.
This system is changeable and depends on what suits your packing necessities.
Warmth Sealing Unit
The design of this component allows the seals herein to be filled with cavities during blister packaging run.
It has 17 sections, including the bearing seats and cam cases that enable the system.
Material Feeder
This component holds material intended to cover the hole, consisting of the products.
It turns at particular speeds, but it permits the fixing materials to shift to the keeper rail.
Squander Product Winder
The design of this component allows it to wind the materials waste from framing material and fixing machine.
Product Chute
It is the section which directs the ultimate outcome of blister packaging equipment.
The common areas where use of this packaging is notable include the following;
Pharmaceutical Industry
Capsules and tablets are largely packaged using a blister packaging line.
It provides organized packaging of such products in pharmaceutical industries.
Chemical Industry
A wide range of chemicals are packed into various types of blister packaging.
Food Processing And Handling Industry
Different food products such as fruits and beverages are packed using blister packaging machines to prevent contamination.
Cosmetic Industry
A number of cosmetic products, including facial make-ups, are often packaged using a blister packaging line.
Blister and strip packing machines are quite common as ideal packaging solutions.
However, they seem to vary in some elements, which include the following;
Speed
Blister packing machine portrays a higher packing speed than strip packing machine, which is relatively lower.
blister packaging line
Variants
You can find blister packing machine in two main variants based on mode of operation, which include; thermoform and cold stretching.
On the other hand, strip packaging machine is available in one type only.
Space
Strip packaging machine is a bit large hence occupies bigger space than blister packing machine, which is relatively small.
Using Pattern
In blister packing, you can take the product out by pushing, whereas, in strip packing, the item is taken out by tearing.
strip packing line
Often, quality certifications for this machine usually vary depending on the country of origin or target market.
However, the popular ones that are used widely are as follows;
CE Quality Standard
CE is an abbreviation for Chartered Engineers certification.
Having it on an item signifies that the manufacturer or importer affirms its consistency with significant EU enactment.
CE mark on a product, machinery or component demonstrates it meets the EU safety and health requirements.
ISO
ISO, or International Standards Organization is a broad alliance of different public guideline bodies.
The certification offered by this agency guarantees the administration framework, documentation method and fabricating process conform to required standards.
Food And Drug Administration (FDA)
It is an agency overseeing organizations manufacturing different items and ensuring they are according to quality standards.
Occasionally, you will encounter a few challenges when using this machine, which would be ideal to troubleshoot to ensure efficiency.
Some ways of troubleshooting such challenges include the following;
Improper Sealing
It can lead to peeling off of the seal from PVC.
Usually, it is caused by inadequate heating and pressing force.
The ideal way of solving this is by fixing heating system and pneumatic unit.
Besides, you need to regulate pneumatic and heating mechanisms properly from control panel.
Material Thickness Variation
It could impair the package integrity to form a complete barrier around different items.
To solve this, you may consider an even thickness and programming the machine appropriately.
Products Missing In The Cavity
Often, it arises from faulty machine components or high-speed filling of parts into cavity.
The ideal way of solving this is by fixing broken parts like turning rollers for appropriate filling of cavities.
Technically, maintenance practices are essential in improving the efficiency, performance and durability of the equipment.
One common way of maintaining this machine is by lubricating all the moving parts and components to reduce friction.
In essence, this helps to extend the longevity of such parts.
Another ideal method of maintaining this machine is to clean it well using recommended detergents.
Besides, always replace the worn out or damaged parts with genuine manufacturer’s recommended components.
It helps in enhancing the performance and overall efficiency of the machine.
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